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        黑水虻處理的豬糞有機(jī)肥離散元仿真模型參數(shù)標(biāo)定

        2020-10-22 14:46:30彭才望許道軍唐艷華孫松林
        關(guān)鍵詞:模型

        彭才望,許道軍,賀 喜,唐艷華,孫松林

        黑水虻處理的豬糞有機(jī)肥離散元仿真模型參數(shù)標(biāo)定

        彭才望1,許道軍2,賀 喜3,唐艷華4,孫松林1※

        (1. 湖南農(nóng)業(yè)大學(xué)機(jī)電工程學(xué)院,長(zhǎng)沙 410128;2. 湖南農(nóng)業(yè)大學(xué)動(dòng)物醫(yī)學(xué)院,長(zhǎng)沙 410128;3. 湖南農(nóng)業(yè)大學(xué)動(dòng)物科學(xué)技術(shù)學(xué)院,長(zhǎng)沙 410128;4. 湖南大湘農(nóng)環(huán)境科技股份有限公司,長(zhǎng)沙 410128)

        為準(zhǔn)確快速獲取黑水虻處理的豬糞有機(jī)肥顆粒的離散元仿真模型參數(shù),該研究采用圓筒提升堆積物理試驗(yàn)與EDEM仿真結(jié)合的方法,選取“Hertz-Mindlin with JKR”作為接觸模型,以堆積角為響應(yīng)值,基于響應(yīng)面法優(yōu)化標(biāo)定了黑水虻處理的含水率為43.6%的豬糞有機(jī)肥仿真參數(shù)。采用Design-Expert8.0.6設(shè)計(jì)Plackett-Burman試驗(yàn),篩選出對(duì)堆積角有顯著影響的參數(shù),即有機(jī)肥泊松比、有機(jī)肥顆粒密度、有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù)。通過(guò)最陡爬坡試驗(yàn)確定了顯著參數(shù)的最優(yōu)值區(qū)間,進(jìn)一步以有機(jī)肥堆積角為響應(yīng)值,基于Box-Behnken試驗(yàn)獲得堆積角與顯著性參數(shù)的二階回歸模型,以物理試驗(yàn)測(cè)得的堆積角為響應(yīng)目標(biāo),針對(duì)顯著性參數(shù)進(jìn)行尋優(yōu),得到最佳組合:有機(jī)肥泊松比0.11、有機(jī)肥顆粒密度1 703 kg/m3、有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù)0.13。運(yùn)用最佳參數(shù)組合進(jìn)行仿真分析,得到堆積角均值為38.61o,與物理試驗(yàn)測(cè)得的堆積角相對(duì)誤差為1.88%,且堆積形狀具有較高相似性,無(wú)明顯差異,表明標(biāo)定的參數(shù)準(zhǔn)確,研究結(jié)果可為黑水虻處理豬糞后的有機(jī)肥相關(guān)收集與篩分機(jī)械的設(shè)計(jì)提供理論參考。

        離散元;機(jī)械化;有機(jī)肥;EDEM;堆積角

        0 引 言

        黑水虻在畜禽糞便“肥料化利用”過(guò)程中作用明顯,促進(jìn)資源循環(huán)利用[1-3]。近幾年中國(guó)加快推進(jìn)畜禽養(yǎng)殖廢棄物資源化利用,因此,黑水虻處理畜禽糞便已經(jīng)成為研究熱點(diǎn)。但是現(xiàn)有研究主要集中在黑水虻對(duì)畜禽糞便的轉(zhuǎn)化率、黑水虻幼蟲(chóng)營(yíng)養(yǎng)成分及自身生長(zhǎng)參數(shù)變化等方面[4-6],對(duì)黑水虻處理后的豬糞相關(guān)特性研究極少,尤其是針對(duì)黑水虻處理豬糞后形成的有機(jī)肥在收集、轉(zhuǎn)運(yùn)輸送、篩分等機(jī)械化作業(yè)方面的接觸特性參數(shù)的研究。黑水虻處理后的豬糞的主要成分為黑水虻取食畜禽糞便中營(yíng)養(yǎng)成分經(jīng)過(guò)腹處理消化后形成的含濕、蓬松沙土狀的黏性顆粒,是一種有機(jī)肥[7-8],物料特性復(fù)雜,因此通過(guò)常規(guī)方法較難準(zhǔn)確、快速獲得相關(guān)接觸參數(shù)。

        近幾年國(guó)內(nèi)外學(xué)者應(yīng)用離散元法在農(nóng)業(yè)散體物料顆粒參數(shù)標(biāo)定方面做了大量的研究工作,也對(duì)豬糞、蚯蚓糞等有機(jī)肥做了一定的研究。張銳等提出一種關(guān)于沙土顆粒仿真參數(shù)標(biāo)定的方法,分析了顆粒形狀對(duì)顆粒間靜摩擦系數(shù)影響[9];石林榕等對(duì)西北旱區(qū)農(nóng)田土壤顆粒關(guān)鍵參數(shù)與接觸模型進(jìn)行了離散元標(biāo)定[10];邢潔潔等利用EDEM仿真軟件中的Hertz-Mindlin with JKR 接觸模型對(duì)海南地區(qū)磚紅壤進(jìn)行了相關(guān)模型參數(shù)標(biāo)定[11]。馬帥等基于土壤堆積試驗(yàn),以堆積角為指標(biāo),利用EDEM進(jìn)行通用旋轉(zhuǎn)中心組合試驗(yàn),獲得了土壤顆粒間的最佳接觸參數(shù)組合[12];武濤等基于堆積角仿真試驗(yàn),確定了適合黏性土壤的離散元接觸模型并確定了相應(yīng)的接觸參數(shù)[13];王黎明等通過(guò)堆積試驗(yàn)對(duì)豬糞接觸參數(shù)進(jìn)行了標(biāo)定[14];林嘉聰?shù)萚15-16]通過(guò)離散元仿真與堆積試驗(yàn)相結(jié)合的方法,確定了不同含水率變化對(duì)蚯蚓糞顆粒流動(dòng)性參數(shù)的影響;袁全春等通過(guò)仿真試驗(yàn)與物料試驗(yàn)相結(jié)合的方法,對(duì)有機(jī)肥離散元模型參數(shù)進(jìn)行了標(biāo)定[17]。上述研究表明應(yīng)用離散元法獲得散體物料相關(guān)參數(shù)具有針對(duì)性與可行性,但針對(duì)黑水虻蟲(chóng)糞顆粒離散元模型參數(shù)標(biāo)定的研究鮮有報(bào)道。

        綜上所述,本研究以湖南大湘農(nóng)環(huán)境科技股份有限公司養(yǎng)殖黑水虻處理的含水率為43.6%的豬糞有機(jī)肥為樣品,選取“Hertz-Mindlin with JKR”作為接觸模型,應(yīng)用EDEM軟件開(kāi)展該有機(jī)肥顆粒仿真模擬。通過(guò)運(yùn)用Plackett-Burman設(shè)計(jì)試驗(yàn)、最陡爬坡試驗(yàn)和Box-Behnken試驗(yàn)對(duì)有機(jī)肥顆粒堆積角進(jìn)行仿真,并結(jié)合圓筒提升物理堆積角試驗(yàn)進(jìn)行驗(yàn)證對(duì)比,完成有機(jī)肥顆粒離散元模型參數(shù)的準(zhǔn)確標(biāo)定過(guò)程。以期獲得較為準(zhǔn)確的有機(jī)肥顆粒離散元模型參數(shù),為黑水虻處理豬糞后的有機(jī)肥在收集、轉(zhuǎn)運(yùn)輸送、篩分等不同階段的機(jī)械化作業(yè)研究提供有效的物料特性參數(shù)。

        1 材料與方法

        1.1 有機(jī)肥基本參數(shù)

        本研究所用有機(jī)肥由湖南大湘農(nóng)環(huán)境科技股份有限公司提供,由含水率為70%~80%新鮮豬糞經(jīng)黑水虻過(guò)腹處理8~10 d后形成。參考土壤或一般有機(jī)肥基本測(cè)試方法得到有機(jī)肥的含水率為43.60%。經(jīng)篩分測(cè)量,該有機(jī)肥顆粒極大部分呈近似的球體,粒徑分布范圍為1.6~2.6 mm,平均粒徑2 mm,極小部分呈疏松團(tuán)狀。

        1.2 試驗(yàn)方法

        運(yùn)用物理堆積角試驗(yàn)與EDEM離散元仿真模擬相結(jié)合的方法,對(duì)有機(jī)肥在接觸過(guò)程中的各相關(guān)仿真模型參數(shù)進(jìn)行標(biāo)定。首先,通過(guò)圓筒提升的物理試驗(yàn)方法獲得有機(jī)肥顆粒堆,測(cè)量獲得有機(jī)肥的實(shí)際堆積角均值。然后,基于EDEM軟件進(jìn)行離散元仿真,選取系統(tǒng)中“Hertz-Mindlin with JKR”作為接觸模型,以實(shí)際堆積角為目標(biāo)值對(duì)回歸方程進(jìn)行求解尋優(yōu),獲得有機(jī)肥離散元仿真的最優(yōu)參數(shù)組合。仿真試驗(yàn)包括運(yùn)用 Plackett-Burman 設(shè)計(jì)試驗(yàn)篩選對(duì)有機(jī)肥有顯著影響的參數(shù)項(xiàng);通過(guò)最陡爬坡試驗(yàn)確定出顯著性參數(shù)的最優(yōu)值區(qū)間。進(jìn)一步以有機(jī)肥的堆積角作為響應(yīng)值,通過(guò)Box-Behnken響應(yīng)曲面法對(duì)堆積角與顯著性參數(shù)的回歸模型二次多項(xiàng)式進(jìn)行方差分析并進(jìn)行尋優(yōu),找到最優(yōu)參數(shù)組合。最后,在標(biāo)定好的最優(yōu)組合參數(shù)下進(jìn)行仿真試驗(yàn)驗(yàn)證,對(duì)比分析有機(jī)肥仿真堆積角與實(shí)際堆積角間的差異,驗(yàn)證標(biāo)定的有機(jī)肥離散元模型物理參數(shù)的準(zhǔn)確性。

        1.3 有機(jī)肥堆積角物理試驗(yàn)

        采用圓筒提升的方法進(jìn)行物理堆積角試驗(yàn)[18-19],如圖1所示。

        1.鋼圓筒 2.肥堆 3.鋼板 4.萬(wàn)能試驗(yàn)機(jī) 5.攝像機(jī) 6.計(jì)算機(jī)

        試驗(yàn)時(shí),鋼質(zhì)圓筒內(nèi)徑與高度比為1:3(內(nèi)徑為40 mm、高120 mm)[20],圓筒底部與鋼板(長(zhǎng)200 mm、寬200 mm)接觸,圓筒內(nèi)填充滿有機(jī)肥。利用CMT5105型萬(wàn)能試驗(yàn)機(jī)夾住鋼質(zhì)圓筒并以0.03 m/s的速度向上提升[21-22],顆粒將從圓筒底部緩慢流出,待有機(jī)肥顆粒堆坡面穩(wěn)定后,攝像機(jī)垂直拍照,照片導(dǎo)入計(jì)算機(jī)的CAD軟件中標(biāo)注堆積角[10],重復(fù)試驗(yàn)5次,求其堆積角均值為39.35°,變異系數(shù)為0.75%。

        2 仿真模型

        2.1 接觸模型

        黑水虻處理豬糞過(guò)程中要求較高的相對(duì)濕度,以提高生物轉(zhuǎn)化率[5]。因此,針對(duì)顆粒間受濕度影響存在一定粘附現(xiàn)象的有機(jī)肥,離散元中普通的接觸模型難以準(zhǔn)確對(duì)其顆粒間存在的力學(xué)行為進(jìn)行模擬。文獻(xiàn)中提到的“Hertz-Mindlin with Bonding”接觸模型可以用來(lái)模擬粘結(jié)顆粒,但一般適用于混凝土和巖石等較堅(jiān)硬介質(zhì)的模擬[23]。本研究選取一種建立在Hertz理論上的適用于有機(jī)肥、黏性泥土、濕顆粒等粘結(jié)性顆粒的“Hertz-Mindlin with JKR”接觸模型,該接觸模型能夠?qū)⒈砻婺芤腩w粒間相互作用,較好地表現(xiàn)出顆粒間的粘彈性特征[24-25],即“Hertz-Mindlin with JKR”接觸模型的法向彈性力基于法向重疊量、表面能和相互作用。

        式中JKR為法向彈性力,N;為兩接觸顆粒之間法向重疊量,m;為兩接觸顆粒之間接觸面半徑,m;為表面能,N/m;*為等效彈性模量,Pa;*為等效接觸半徑,m;等效彈性模量*與等效接觸半徑*定義為:

        式中1、2分別為兩接觸顆粒的彈性模量,Pa;1、2分別為兩接觸顆粒的泊松比;1、2分別為兩接觸顆粒的接觸半徑,m。

        當(dāng)為0時(shí),Johnson-Kendall-Roberts(JKR)的法向彈性力等同于Hertz-Mindlin法向力,即

        當(dāng)顆粒非直接接觸時(shí),Hertz-Mindlin with JKR接觸模型也能夠提供吸引凝聚力[24],顆粒間的非零凝聚力的最大間隙為:

        式中c為顆粒間具有非零凝聚力時(shí)的法向最大間隙,m;c為顆粒間具有非零凝聚力時(shí)的法向最大間隙,m。

        當(dāng)>c時(shí),顆粒間凝聚力變?yōu)?。

        當(dāng)顆粒并非實(shí)際接觸且間隔等于c時(shí),凝聚力達(dá)到最大值[13]。

        式中cohesion為2個(gè)顆粒間的凝聚力,N。

        2.2 有機(jī)肥與結(jié)構(gòu)模型

        通過(guò)對(duì)有機(jī)肥樣品篩分與觀察,以基本球體作為有機(jī)肥的仿真顆粒模型,建立半徑為1mm的離散元模型。根據(jù)有機(jī)肥顆粒的粒徑分布范圍,設(shè)置顆粒工廠,顆粒尺寸按正態(tài)分布方式生產(chǎn),將參數(shù)Mean設(shè)置為1,即正態(tài)分布的有機(jī)肥顆粒的平均粒徑2 mm,標(biāo)準(zhǔn)差Std Dev設(shè)置為0.1 mm,Capped設(shè)置生成顆粒的尺寸極限,最小為平均值的0.8倍,最大為平均值的1.3倍,確保仿真顆粒尺寸極限與篩分確定的有機(jī)肥顆粒尺寸分布一致。在Solidworks中建立鋼質(zhì)圓筒和鋼板的三維模型,導(dǎo)入EDEM中作為結(jié)構(gòu)模型。鋼的泊松比為0.30,剪切模量7.90×1010Pa,密度為7.86×103kg/m3,重力加速度為9.81 m/s2[24]。

        2.3 仿真參數(shù)設(shè)置

        在仿真試驗(yàn)初始狀態(tài)時(shí),無(wú)底圓筒內(nèi)徑40 mm、高120 mm,與無(wú)底圓筒底部接觸的底座面板為長(zhǎng)、寬均為200 mm。按照有機(jī)肥顆粒粒徑分布范圍,設(shè)置顆粒工廠,顆粒生成方式為Dynamic,總數(shù)量18 000個(gè),生成速率9 000個(gè)/s。時(shí)間步長(zhǎng)設(shè)定為Rayleigh 時(shí)間步長(zhǎng)的22%,數(shù)據(jù)保存時(shí)間間隔為0.01 s[26-27]。為保證仿真試驗(yàn)結(jié)果的準(zhǔn)確性,網(wǎng)格尺寸設(shè)置為最小顆粒半徑值的2倍,根據(jù)無(wú)底圓筒上升速度并考慮有機(jī)肥顆粒達(dá)到穩(wěn)定狀態(tài)的需要,顆粒生成時(shí)間2.0 s,待有機(jī)肥顆粒在重力作用下沉降后,系統(tǒng)達(dá)到穩(wěn)定平衡,無(wú)底圓筒在第2.2 s開(kāi)始以0.03 m/s的速度垂直于底座向上提升,逐步與底座面板分離,無(wú)底圓筒內(nèi)的有機(jī)肥顆粒在失去圓筒內(nèi)壁的支撐后逐漸滑落到底座面板上,最后在底座面板上形成一個(gè)穩(wěn)定的顆粒堆。

        3 仿真試驗(yàn)與結(jié)果分析

        3.1 Plackett-Burman篩選顯著性參數(shù)

        基于Design-Expert8.0.6軟件進(jìn)行Plackett-Burman(PB)篩選試驗(yàn)確定顯著影響有機(jī)肥顆粒堆積角的參數(shù),對(duì)泊松比、剪切模量、密度、有機(jī)肥顆粒間(恢復(fù)系數(shù)、靜摩擦系數(shù)、滾動(dòng)摩擦系數(shù))、有機(jī)肥-鋼板間(恢復(fù)系數(shù)、靜摩擦系數(shù)、滾動(dòng)摩擦系數(shù))以及JKR表面能進(jìn)行篩選,確定對(duì)有機(jī)肥堆積角有顯著影響的參數(shù)。

        目前關(guān)于黑水虻處理豬糞后形成的有機(jī)肥的研究尚不完善,其顆粒離散元仿真模型的所需要的物理參數(shù)尤為缺乏。參考文獻(xiàn)中關(guān)于機(jī)施有機(jī)肥、黏濕土壤、豬糞、蚯蚓糞等離散元仿真參數(shù)以及EDEM軟件GEMM材料庫(kù)含濕顆粒離散元參數(shù)值確定該有機(jī)肥顆粒相關(guān)接觸參數(shù)范圍[9-17]。其中,有機(jī)肥顆粒泊松比范圍為0.1~0.6,剪切模量范圍為(1~10)MPa,顆粒密度范圍為(1 000~2 000)kg/m3,有機(jī)肥顆粒間恢復(fù)系數(shù)范圍為0.1~0.8、靜摩擦系數(shù)范圍為0.1~1、滾動(dòng)摩擦系數(shù)范圍為0.05~0.6,有機(jī)肥顆粒與鋼板間的恢復(fù)系數(shù)范圍為0.1~0.7、靜摩擦系數(shù)范圍為0.2~0.9、滾動(dòng)摩擦系數(shù)范圍為0.05~0.65,JKR表面能范圍為0.05~0.65。通過(guò)綜合對(duì)比參考文獻(xiàn)中土壤顆粒、一般有機(jī)肥顆粒以及蚯蚓糞顆粒與本文有機(jī)肥顆粒的差異,確定了本研究中的有機(jī)肥各待標(biāo)定的參數(shù)與水平如表1所示。

        表1 Plackett-Burman Design參數(shù)水平表

        基于Design-Expert軟件進(jìn)行PB試驗(yàn),得到Plackett-Burman Design試驗(yàn)設(shè)計(jì)及結(jié)果如表2所示。各因素對(duì)有機(jī)肥堆積角影響效果如表3所示;剔除影響很小的參數(shù)后,對(duì)試驗(yàn)結(jié)果進(jìn)行方差分析,結(jié)果如表4所示。

        表2 Plackett-Burman Design試驗(yàn)設(shè)計(jì)及結(jié)果

        注:11為空白列。1~10為1~10的水平值。

        Note:11indicates blank column.1-10represents level values of1-10.

        表3 Plackett-Burman Design 試驗(yàn)結(jié)果分析

        表4 Plackett-Burman Design試驗(yàn)參數(shù)顯著性分析

        由表3可以看出,1、2、4、6、7、8、10對(duì)有機(jī)肥顆粒的堆積角有正效應(yīng),即堆積角隨著該 7 個(gè)因素增大而增大;3、5、9則有負(fù)效應(yīng),即堆積角隨著該3個(gè)因素增大而減小。根據(jù)表3的各個(gè)因素貢獻(xiàn)率分析10個(gè)因素對(duì)堆積角影響,其中4、5、7、9對(duì)結(jié)果的影響很小,貢獻(xiàn)率小于5%;2、8、10對(duì)結(jié)果的影響較大,貢獻(xiàn)率小于15%大于5%;1、3、6對(duì)結(jié)果的影響最大,貢獻(xiàn)率大于15%。由表4可知,模型的0.05,說(shuō)明回歸模型顯著,預(yù)測(cè)值2=0.909 4,模型能很好的預(yù)測(cè)各因素的變化情況。由表4中因素值大小得到各因素顯著性影響的主次順序?yàn)椋河袡C(jī)肥顆粒密度3、有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù)6、有機(jī)肥泊松比1、有機(jī)肥-鋼板靜摩擦系數(shù)8、JKR表面能10、有機(jī)肥剪切模量2、有機(jī)肥-有機(jī)肥碰撞恢復(fù)系4。因此,根據(jù)表3和表4分析結(jié)果,選取對(duì)有機(jī)肥堆積角影響率較大與影響顯著性較高的3個(gè)因素:有機(jī)肥顆粒密度3、有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù)6、有機(jī)肥泊松比1作為后續(xù)最陡爬坡試驗(yàn)與以及Box-Behnken Design試驗(yàn)考慮的參素。

        3.2 最陡爬坡試驗(yàn)確定顯著性參數(shù)最優(yōu)值區(qū)間

        根據(jù)Plackett-Burman 設(shè)計(jì)及試驗(yàn)結(jié)果,將影響有機(jī)肥顆粒堆積角的3個(gè)較顯著的試驗(yàn)參數(shù)1(有機(jī)肥泊松比)、3(有機(jī)肥顆粒密度)、6(有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù))按照一定步長(zhǎng)逐步增加或降低(參數(shù)影響效應(yīng)呈正負(fù)效應(yīng))[28-29],其余參數(shù)選擇中間水平值2(有機(jī)肥剪切模量5.5 MPa)、4(有機(jī)肥-有機(jī)肥碰撞恢復(fù)系數(shù)0.4)、5(有機(jī)肥-有機(jī)肥靜摩擦系數(shù)0.55)、7(有機(jī)肥-鋼板碰撞恢復(fù)系數(shù)0.35)、8(有機(jī)肥-鋼板靜摩擦系數(shù)0.40)、9(有機(jī)肥-鋼板滾動(dòng)摩擦系數(shù)0.35)、10(JKR表面能0.30 J/m2)進(jìn)行最陡爬坡試驗(yàn),計(jì)算有機(jī)肥仿真堆積角與實(shí)際堆積角的相對(duì)誤差,試驗(yàn)方案及結(jié)果如表5所示。

        表5 最陡爬坡試驗(yàn)方案及結(jié)果

        表5給出了最陡爬坡試驗(yàn)設(shè)計(jì)及其結(jié)果。該結(jié)果表明隨著1(有機(jī)肥顆粒泊松比)和6(有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù))的增加、3(有機(jī)肥顆粒密度)的減小,堆積角逐漸增大,真實(shí)試驗(yàn)測(cè)得堆積角與仿真得到的堆積角相對(duì)誤差先減小后增大。2號(hào)試驗(yàn)中相對(duì)誤差最小。因此,以2號(hào)試驗(yàn)中的各參數(shù)數(shù)值作為后續(xù)試驗(yàn)的中心點(diǎn),1號(hào)和3號(hào)試驗(yàn)參數(shù)值分別作為低水平和高水平進(jìn)行后續(xù)的響應(yīng)面設(shè)計(jì)。

        3.3 響應(yīng)面分析試驗(yàn)建立回歸模型求解顯著性參數(shù)最優(yōu)值

        根據(jù)最陡爬坡試驗(yàn)結(jié)果,應(yīng)用Box-Behnken設(shè)計(jì)試驗(yàn)進(jìn)行響應(yīng)面分析并尋找最優(yōu)解。試驗(yàn)中以1(有機(jī)肥顆粒泊松比)、3(有機(jī)肥顆粒密度)、6(有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù))為試驗(yàn)因素,堆積角為試驗(yàn)指標(biāo),其他非顯著影響因素延用表1中各因素試驗(yàn)水平,共進(jìn)行15次試驗(yàn),中心點(diǎn)試驗(yàn)3次,用于誤差分析。試驗(yàn)方案及結(jié)果如表6所示。

        表6 Box-Behnken Design試驗(yàn)設(shè)計(jì)方案與結(jié)果

        注:1、3、6為1、3、6的水平值。

        Note:1,3,6represents1,3,6level value, respectively.

        應(yīng)用Design-expert軟件對(duì)有機(jī)肥試驗(yàn)結(jié)果進(jìn)行多元回歸擬合分析,以(堆積角)為響應(yīng)值,1(有機(jī)肥泊松比)、3(有機(jī)肥顆粒密度)、6(有機(jī)肥間滾動(dòng)摩擦系數(shù))為自變量,得到堆積角回歸方程:

        =190.761 16?214.911 461?0.158 283+191.258 106+

        0.092 18713?38.802 0816?0.037 70836+

        151.497 4012+3.830 21×10-532?253.501 1662(9)

        由該模型方差分析結(jié)果表7可知,該擬合模型的值為0.000 3(<0.01),極顯著;失擬項(xiàng)=0.1 798>0.05,對(duì)結(jié)果不顯著。試驗(yàn)中CV(變異系數(shù))為1.78%,表明試驗(yàn)具有較好的可靠性;決定系數(shù)2=0.988 1;2adj=0.966 7,二者均接近1,表明與實(shí)際數(shù)據(jù)擬合程度高,相關(guān)性較好;精密度(Adeq precision)為21.510,表明該模型的精確度非常好,可以用來(lái)預(yù)測(cè)有機(jī)肥顆粒的堆積角。1(有機(jī)肥泊松比)對(duì)有機(jī)肥堆積角影響不顯著(>0.05),可能是通過(guò)最陡爬坡試驗(yàn)將泊松比的取值范圍縮小在一個(gè)較合適的區(qū)間范圍內(nèi),該區(qū)間范圍內(nèi)泊松比的取值范圍對(duì)有機(jī)肥堆積角的影響不顯著。3(有機(jī)肥顆粒密度)、6(有機(jī)肥間滾動(dòng)摩擦系數(shù))對(duì)堆積角影響極顯著;13對(duì)堆積角影響極顯著,36對(duì)堆積角影響顯著,12對(duì)堆積角影響顯著,32、62對(duì)堆積角影響極顯著。

        表7 Box-Behnken 二次回歸模型方差分析

        注:*表示顯著(<0.05),**表示極顯著(<0.01)。

        Note: * and * *indicated significance at 0.05 and 0.01levels, respectively.

        4 參數(shù)優(yōu)化與驗(yàn)證試驗(yàn)

        基于Design-Expert軟件的優(yōu)化模塊,以圓筒提升的物理方法測(cè)得的有機(jī)肥堆積角39.35°為目標(biāo)對(duì)堆積角回歸模型進(jìn)行尋優(yōu),所得優(yōu)化解具備若干組。以這些優(yōu)化解作參數(shù)進(jìn)行堆積角仿真試驗(yàn),并與物理試驗(yàn)堆積角進(jìn)行對(duì)比驗(yàn)證,選取二者堆積角形狀近似的一組數(shù)據(jù)作為優(yōu)化解。在EDEM軟件中將3個(gè)顯著性參數(shù)設(shè)置為尋優(yōu)得到的最優(yōu)解:即1(有機(jī)肥泊松比)0.11、3(有機(jī)肥顆粒密度)為1 703 kg/m3、6(有機(jī)肥-有機(jī)肥滾動(dòng)摩擦系數(shù))0.13,其余非顯著性參數(shù)設(shè)置為中間水平,即2(有機(jī)肥剪切模量5.5 MPa)、4(有機(jī)肥-有機(jī)肥碰撞恢復(fù)系數(shù)0.4)、5(有機(jī)肥-有機(jī)肥靜摩擦系數(shù)0.55)、7(有機(jī)肥-鋼板碰撞恢復(fù)系數(shù)0.35)、8(有機(jī)肥-鋼板靜摩擦系數(shù)0.40)、9(有機(jī)肥-鋼板滾動(dòng)摩擦系數(shù)0.35)、10(JKR表面能0.30 J/m2),在該組合優(yōu)化參數(shù)下進(jìn)行3次重復(fù)仿真試驗(yàn)得到堆積角平均值為38.61°,與實(shí)際物理試驗(yàn)測(cè)得堆積角均值39.35°的相對(duì)誤差為1.88%,仿真試驗(yàn)與物理試驗(yàn)的對(duì)比如圖2所示。結(jié)果表明,在優(yōu)化參數(shù)下獲得的堆積角仿真試驗(yàn)結(jié)果與物理試驗(yàn)獲得的堆積角在形狀和角度上具有較高的近似性,表明該參數(shù)可用作黑水虻處理豬糞后形成的有機(jī)肥顆粒物料特性的參考依據(jù)。

        圖2 仿真試驗(yàn)與物理試驗(yàn)對(duì)比

        5 結(jié) 論

        1)針對(duì)黑水虻處理豬糞后形成的有機(jī)肥,基于EDEM離散元仿真軟件,選用“Hertz-Mindlin with JKR”接觸模型對(duì)含水率為43.6%的有機(jī)肥樣品進(jìn)行離散元仿真,標(biāo)定了有機(jī)肥顆粒相關(guān)參數(shù)。

        2)應(yīng)用Plackett-Burman Design試驗(yàn)篩選出對(duì)有機(jī)肥堆積角有關(guān)鍵影響因素包括:有機(jī)肥泊松比、有機(jī)肥顆粒密度、有機(jī)肥間滾動(dòng)摩擦系數(shù)。通過(guò)最陡爬坡試驗(yàn)確定了3個(gè)顯著性參數(shù)的最優(yōu)值區(qū)間,通過(guò)Box-Behnken Design試驗(yàn)建立了顯著性參數(shù)與堆積角間的回歸模型。堆積角回歸模型的方差分析表明:有機(jī)肥顆粒的密度、有機(jī)肥顆粒間的滾動(dòng)摩擦系數(shù)、有機(jī)肥顆粒泊松比與密度的交互項(xiàng)、有機(jī)肥顆粒密度的二次項(xiàng)、有機(jī)肥顆粒間滾動(dòng)摩擦系數(shù)二次項(xiàng)對(duì)堆積角影響極顯著;有機(jī)肥顆粒密度與有機(jī)肥顆粒間滾動(dòng)摩擦系數(shù)的交互項(xiàng)、有機(jī)肥泊松比的二次項(xiàng)對(duì)堆積角影響顯著。

        3)以有機(jī)肥顆粒的實(shí)際堆積角為目標(biāo)值,對(duì)回歸方程進(jìn)行尋優(yōu)并求解,得到3個(gè)顯著性參數(shù)的最優(yōu)值,有機(jī)肥泊松比0.11、有機(jī)肥顆粒密度1 703 kg/m3、有機(jī)肥顆粒間滾動(dòng)摩擦系數(shù)0.13。對(duì)比驗(yàn)證試驗(yàn)結(jié)果表明,有機(jī)肥仿真堆積角與實(shí)際堆積角的相對(duì)誤差為1.88%,較為吻合,所標(biāo)定的有機(jī)肥顆粒仿真模型參數(shù)準(zhǔn)確可靠。

        本文研究結(jié)果對(duì)機(jī)械收集、轉(zhuǎn)運(yùn)、篩分該有機(jī)肥提供了基礎(chǔ)數(shù)據(jù);但需指出的是,由于黑水虻養(yǎng)殖環(huán)境的差異,有機(jī)肥含水率處于40%~50%間,不同含水率以及圓筒提升速度會(huì)導(dǎo)致堆積試驗(yàn)存在一定的差異性,后期將開(kāi)展更深入的研究。

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        Parameter calibration of discrete element simulation model for pig manure organic fertilizer treated with Hermetia illucen

        Peng Caiwang1, Xu Daojun2, He Xi3, Tang Yanhua4, Sun Songlin1※

        (1.,,410128,; 2.,,410128,; 3.,,410128,; 4.,410128,)

        Pig manure treated by the Hermetia illucen was an organic fertilizer, to obtain the contact parameters of organic fertilizer accurately and quickly,, this work combine the method of a cylindrical lifting physical test with discrete element method, and simulation parameters of organic fertilizer oftreated with pig manure with moisture content of 43.6% was calibrated. Firstly, a physical test was carried out. The diameters of organic fertilizer of Hermetia illucen treated with pig manure particles were between 1.6 and 2.6 mm, and an steel cylinder with an inner diameter of 40 mm and a height of 120 mm was used. The organic fertilizertreated with pig manure particles were filled into the cylinder, and then lifted with a speed of 0.03 m/s. The angle of repose of the organic fertilizertreated with pig manure was measured and the test was repeated for five times, as the mean angle of repose was 39.35°, and the variable coefficient was 0.75%. Secondly, the simulation test was carried out. Hertz-Mindlin with JKR contact model was selected from the system, and the discrete element simulation of the physical stacking test was performed by EDEM. Since the organic fertilizertreated with pig manure particles were near-spherical, the basic model of the software default was adopted to simulate organic fertilizertreated with pig manure granules. Therefore, a basic sphere model with a radius of 1 mm was used and the three-dimension geometry model built by Solid Works was imported into the simulation software, with the cylinder lifting speed was 0.03 m/s, the fixed time step was 22% of Rayleigh time step, and the target save interval was 0.01 s. Repose angle of organic fertilizertreated with pig manure was taken as response value based on the Design Expert software8.0.6, and P-BD (Plackett-Burman Design) test was used to screen 10 initial parameters. It was found that not all discrete element model parameters of organic fertilizertreated with pig manure had significant impact on the angle of repose, so a screening process was made through Plackett-Burman Design. The results showed that organic fertilizer oftreated with pig manure poisson ratio, organic fertilizertreated with pig manure particle density, and organic fertilizertreated with pig manure organic fertilizer oftreated with pig manure rolling friction coefficient had significant impact on angle of repose. The best range of three significant influencing factors was determined by the steepest climbing test, the other seven factors in this test were the intermediate values of the initial range, and the three significant parameters gradually were increased and decreased until the relative error between the simulated value and the physical test value reached the minimum. Thirdly, the accumulation angle of organic fertilizertreated with pig manure was taken as the response value, Box-Behnken Design test was used to fit the test results using regression analysis, and the accumulation angle regression model was obtained. The determination coefficient2(0.988 1) and the correction determination coefficient2adj (0.966 7) were both close to 1, indicating the model fitted better. The precision was 21.510, the variable coefficient was 1.78% and the lack-of-fit was non-significant, which showed that the regression model was very significant, and the accumulation angle could be predicted according to the model. the regression model was optimized, and the optimal values of three significant factors were obtained: organic fertilizertreated with pig manure poisson ratio was 0.11, organic fertilizer oftreated with pig manure particle density was 1 703 kg/m3, and the coefficient of rolling friction of organic fertilizertreated with pig manure particleorganic fertilizer oftreated with pig manures was 0.13. The simulation analysis was performed by the optimal parameter combination. The average repose angle was 38.61o, and the relative error between the repose angle and the experiment was 1.88%. which meant that the calibration parameters were accurate. The result can provide theoretical basis for the design of organic fertilizer oftreated with pigrelated collecting and sieving machinery.

        discrete element; mechanization; calibration; organic fertilizer; EDEM; accumulation angle

        彭才望,許道軍,賀喜,等. 黑水虻處理的豬糞有機(jī)肥離散元仿真模型參數(shù)標(biāo)定[J]. 農(nóng)業(yè)工程學(xué)報(bào),2020,36(17):212-218.doi:10.11975/j.issn.1002-6819.2020.17.025 http://www.tcsae.org

        Peng Caiwang, Xu Daojun, He Xi, et al. Parameter calibration of discrete element simulation model for pig manure organic fertilizer treated with Hermetia illucen[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2020, 36(17): 212-218. (in Chinese with English abstract) doi:10.11975/j.issn.1002-6819.2020.17.025 http://www.tcsae.org

        2020-05-04

        2020-07-31

        國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0501209);農(nóng)用動(dòng)力平臺(tái)智能化關(guān)鍵技術(shù)與裝備研發(fā)(2018NK2061);湖南農(nóng)業(yè)大學(xué)“雙一流”建設(shè)項(xiàng)目(SYL201802015)

        彭才望,博士生,講師,主要從事農(nóng)業(yè)與畜牧業(yè)機(jī)械化設(shè)備研究與設(shè)計(jì)。Email:hnndpcw@163.com

        孫松林,教授,博導(dǎo),主要從事現(xiàn)代農(nóng)業(yè)機(jī)械化設(shè)備研究。Email:hnndssl@163.com

        10.11975/j.issn.1002-6819.2020.17.025

        S216; S3; X713

        A

        1002-6819(2020)-17-0212-07

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