張 楠,莊昕波,黃子信,陳玉侖,李春保,周光宏*
(南京農(nóng)業(yè)大學(xué) 肉品加工與質(zhì)量控制教育部重點(diǎn)實(shí)驗(yàn)室,農(nóng)業(yè)部畜產(chǎn)品加工重點(diǎn)實(shí)驗(yàn)室,江蘇省肉類生產(chǎn)與加工質(zhì)量安全控制協(xié)同創(chuàng)新中心,江蘇 南京 210095)
低場(chǎng)核磁共振技術(shù)研究豬肉冷卻過程中水分遷移規(guī)律
張 楠,莊昕波,黃子信,陳玉侖,李春保,周光宏*
(南京農(nóng)業(yè)大學(xué) 肉品加工與質(zhì)量控制教育部重點(diǎn)實(shí)驗(yàn)室,農(nóng)業(yè)部畜產(chǎn)品加工重點(diǎn)實(shí)驗(yàn)室,江蘇省肉類生產(chǎn)與加工質(zhì)量安全控制協(xié)同創(chuàng)新中心,江蘇 南京 210095)
目的:采用低場(chǎng)核磁弛豫時(shí)間和低場(chǎng)核磁成像技術(shù),研究在模擬冷庫(kù)環(huán)境條件下,風(fēng)循環(huán)冷卻和霧化噴淋冷卻過程中豬肉水分遷移規(guī)律。方法:選擇宰后2 h內(nèi)的整條帶皮豬背最長(zhǎng)?。ㄍ梗?0 條,沿肌肉走向垂直方向分切成4 份14 cm×10 cm×6 cm的肉塊,其中2 份保留豬皮及皮下脂肪(帶皮組),另2 份則去除豬皮及皮下脂肪(不帶皮組),帶皮組和不帶皮組肉塊分別放入風(fēng)循環(huán)冷卻和霧化噴淋冷卻的模擬冷庫(kù)中進(jìn)行冷卻,并于0.0、1.5、3.0、4.5、6.0 h和7.5 h進(jìn)行低場(chǎng)核磁共振橫向弛豫時(shí)間(T2)和低場(chǎng)核磁成像測(cè)定,同時(shí)記錄肉塊質(zhì)量變化。結(jié)果:風(fēng)循環(huán)冷卻過程中豬肉中結(jié)合水峰面積A2b和結(jié)合水占豬肉中總水分的百分比P2b變化差異不顯著(P>0.05)、不易流動(dòng)水t21顯著降低(P<0.05),自由水A22、P22也顯著降低(P<0.05);而在霧化噴淋冷卻過程中,結(jié)合水A2b、P2b和不易流動(dòng)水t21、A21、P21變化差異不顯著(P>0.05),自由水A22、P22則顯著降低(P<0.05)。帶皮豬肉和不帶皮豬肉在冷卻過程中水分遷移的變化過程相同,但水分損耗存在差異。結(jié)合圖像分析,在冷卻過程初期,豬肉干耗主要是自由水的損失;而冷卻后期,豬肉干耗則主要是部分不易流動(dòng)水的損失。霧化噴淋冷卻通過補(bǔ)充外源水,來減小豬肉內(nèi)部和外表的水勢(shì)差而抑制不易流動(dòng)水由內(nèi)向外遷移,可有效降低冷卻干耗。
低場(chǎng)核磁弛豫時(shí)間;低場(chǎng)核磁成像;冷卻干耗;霧化噴淋冷卻;風(fēng)循環(huán)冷卻
張楠, 莊昕波, 黃子信, 等. 低場(chǎng)核磁共振技術(shù)研究豬肉冷卻過程中水分遷移規(guī)律[J]. 食品科學(xué), 2017, 38(11): 103-109.
DOI:10.7506/spkx1002-6630-201711017. http://www.spkx.net.cn
ZHANG Nan, ZHUANG Xinbo, HUANG Zixin, et al. Change in water mobility in pork during postmortem chilling analyzed by low-field nuclear magnetic resonance[J]. Food Science, 2017, 38(11): 103-109. (in Chinese with English abstract) DOI:10.7506/spkx1002-6630-201711017. http://www.spkx.net.cn
冷卻肉是指動(dòng)物在嚴(yán)格按照檢疫制度宰殺后,使其胴體溫度迅速降至7 ℃,并在后續(xù)的分割加工、流通和零售過程中始終不超過7 ℃的生鮮肉。冷鮮肉因具有肉嫩、味美、衛(wèi)生,及品質(zhì)優(yōu)于熱鮮肉和冷凍肉等特點(diǎn),受到越來越多消費(fèi)者喜愛。冷卻是冷卻豬肉加工的重要環(huán)節(jié),目前主要采用風(fēng)冷工藝[1]。在冷卻過程中,存在熱量和水分的交換,造成胴體表面的水分蒸發(fā),形成冷卻干耗,對(duì)于豬胴體而言,宰后24 h內(nèi)的冷卻干耗可達(dá)到3.5%,給企業(yè)造成了嚴(yán)重的經(jīng)濟(jì)損失[2-3]。自20世紀(jì)80年代開始,加拿大等國(guó)家便開始研究霧化噴淋技術(shù)在豬牛羊屠宰加工企業(yè)的應(yīng)用,進(jìn)而降低冷卻干耗[4-8]。但由于對(duì)該項(xiàng)技術(shù)的機(jī)理研究較少,過度噴淋導(dǎo)致的微生物污染及肉色劣變等問題較為嚴(yán)重,使得該技術(shù)一直沒得到很好的應(yīng)用和發(fā)展[9-12]。直到2000年前后,隨著衛(wèi)生管理和噴淋技術(shù)設(shè)施的改進(jìn),霧化噴淋技術(shù)才得到一定程度的應(yīng)用[13-18]。近10年來,我國(guó)部分屠宰加工企業(yè)開始采用霧化噴淋冷卻技術(shù),可使胴體冷卻干耗降低50%以上,起到了良好的降耗減費(fèi)效果[19]。所謂的霧化噴淋是指在胴體冷卻過程中,通過特定的管道和增壓系統(tǒng),產(chǎn)生一定大小的霧化顆粒,增加冷卻濕度的同時(shí),可在胴體表明形成一層水膜,從而實(shí)現(xiàn)降低損耗的技術(shù)[20-24]。但噴淋時(shí)間過長(zhǎng),仍會(huì)造成微生物超標(biāo)、肉色變差等問題[25-26]。因此,弄清冷卻干耗機(jī)理,對(duì)于合理應(yīng)用霧化噴淋技術(shù),實(shí)現(xiàn)產(chǎn)業(yè)減費(fèi)增效,具有十分重要的意義。
胴體冷卻是熱量交換、水分遷移的過程。早前研究中有關(guān)熱量交換的研究報(bào)道較多,但有關(guān)水分遷移規(guī)律仍鮮見報(bào)道。近年來,低場(chǎng)核磁共振(low-field nuclear magnetic resonance,LF-NMR)弛豫時(shí)間和低場(chǎng)核磁成像(magnetic resonance imaging,MRI)技術(shù)在肉品領(lǐng)域得到一定的應(yīng)用[27-28],也為胴體冷卻過程中水分遷移規(guī)律研究提供思路。本研究采用LF-NMR弛豫時(shí)間和MRI技術(shù),研究在風(fēng)循環(huán)冷卻和霧化噴淋冷卻過程中帶皮豬肉和不帶皮豬肉中水分遷移變化規(guī)律,為霧化噴淋技術(shù)的進(jìn)一步應(yīng)用提供理論參考。
1.1 材料與儀器
分批次取剛屠宰的生豬整條帶皮背最長(zhǎng)肌10 份,于宰后2 h內(nèi)帶回實(shí)驗(yàn)室進(jìn)行實(shí)驗(yàn)。
BCD-256WDGH冰箱 青島海爾冰箱有限公司;MacroMR核磁共振食品分析與成像系統(tǒng) 蘇州紐邁電子科技有限公司;噴霧迷你風(fēng)扇 深圳市舞陽(yáng)萬代科技有限公司。
1.2 方法
1.2.1 樣品制備
選擇宰后2 h內(nèi)的整條帶皮豬背最長(zhǎng)?。ㄍ梗? 0 條,沿肌肉走向垂直方向分切成4份14 cm×10 cm×6 cm的肉塊,其中,2 份保留豬皮及皮下脂肪(帶皮組),另2 份則去除豬皮及皮下脂肪(不帶皮組),帶皮組和不帶皮組肉塊分別放入風(fēng)循環(huán)冷卻和霧化噴淋冷卻的模擬冷庫(kù)中進(jìn)行冷卻,并于0.0、1.5、3.0、4.5、6.0 h和7.5 h(對(duì)應(yīng)實(shí)際宰后時(shí)間為2.0、3.5、5.0、6.5、8.0 h和9.5 h)進(jìn)行LF-NMR橫向弛豫時(shí)間(T2)和MRI測(cè)定。實(shí)驗(yàn)設(shè)計(jì)如表1所示。
表1 實(shí)驗(yàn)條件設(shè)計(jì)Table 1 Experimental design
1.2.2 LF-NMR弛豫時(shí)間分析
參照龐之列等[27]的方法,并作適當(dāng)修改。將肉樣放入直徑30 cm樣品管中,置于LF-NMR儀進(jìn)行弛豫時(shí)間T2的測(cè)定,每個(gè)肉樣平行測(cè)定2 次,取平均值。在32 ℃、22.4 MHz共振頻率下,使用CPMG(carr-purcellmeiboom-gill)脈沖序列(90°脈沖和180°脈沖之間的時(shí)間τ=200 μs),重復(fù)掃描8次,每次間隔3 s,得到2 000個(gè)回波。t2b、A2b、P2b分別代表豬肉中結(jié)合水的最高出峰時(shí)間、峰面積和結(jié)合水占豬肉中總水分的百分比;t21、A21、P21分別代表的是豬肉中不易流動(dòng)水的最高出峰時(shí)間、峰面積和不易流動(dòng)水占豬肉中總水分的比例;t22、A22、P22分別代表自由水的最高出峰時(shí)間、峰面積和自由水占豬肉中總水分的比例。
1.2.3 低場(chǎng)核磁成像
MRI參考Caballero等[29]方法。采用SE成像序列實(shí)驗(yàn),通過改變序列參數(shù)回波時(shí)間TE和重復(fù)時(shí)間TR來改變質(zhì)子密度以及T2對(duì)圖像的影響。本實(shí)驗(yàn)中,運(yùn)用MRI成像軟件及MSE多層自旋回波序列采集樣品橫斷面的質(zhì)子密度圖像,肉樣的放置和選層如圖1所示。MRI成像參數(shù):GSliceZ =1,GPhasey =1,GReadX=1,TR=800 ms,TE=11 ms,F(xiàn)OV Read=80 mm,F(xiàn)OV Phase=80 mm,累加8 次,K空間大小256×192;肉樣選層厚度3.0 cm。
圖1 樣品測(cè)定方法示意圖Fig. 1 Schematic diagram of the measurement method
1.3 數(shù)據(jù)統(tǒng)計(jì)分析
數(shù)據(jù)處理采用SAS 9.1.2軟件分析系統(tǒng),樣品狀態(tài)(帶皮、不帶皮)、冷卻方式(風(fēng)循環(huán)冷卻、霧化噴淋冷卻)和宰后時(shí)間對(duì)本實(shí)驗(yàn)指標(biāo)的影響采用析因方差設(shè)計(jì)分析(factorial ANOVA),各處理組間的差異顯著性采用Duncan’s多重比較法。
2.1 冷卻方式和樣品狀態(tài)對(duì)豬肉冷卻過程中水分弛豫時(shí)間的影響
2.1.1 對(duì)結(jié)合水的影響
圖2 不同冷卻方式和樣品狀態(tài)對(duì)豬肉中結(jié)合水t 2b 、A2b、P2b的=10)Fig. 2 Effect of chilling methods and sample status on t2b, A2band P2bin pork (n = 10)影響(n
如圖2所示,冷卻方式和樣品狀態(tài)對(duì)豬肉冷卻過程中結(jié)合水的峰面積(A2b)和峰面積比(P2b)沒有顯著影響(P>0.05),但對(duì)結(jié)合水出峰時(shí)間(t2b)有顯著影響(P<0.05)。對(duì)于風(fēng)循環(huán)冷卻組,帶皮豬肉和不帶皮豬肉的t2b隨冷卻時(shí)間延長(zhǎng)呈增加趨勢(shì),而霧化噴淋冷卻組呈降低趨勢(shì),在1.5 h時(shí),帶皮組t2b值明顯高于不帶皮組,在其他時(shí)間點(diǎn)沒有顯著差異。
2.1.2 對(duì)不易流動(dòng)水的影響
圖3 不同冷卻方式和樣品狀態(tài)對(duì)豬肉中不易流動(dòng)水t21、A21、P21的=10)Fig. 3 Effect of chilling methods and sample status on t21, A21and P21of immobilized water in pork (n = 10)影響(n
如圖3所示,樣品狀態(tài)對(duì)豬肉中不易流動(dòng)水的最高出峰時(shí)間(t21)沒有顯著影響(P>0.05),但冷卻方式對(duì)t21有顯著影響(P<0.05)。風(fēng)循環(huán)冷卻組,t21隨著冷卻時(shí)間的延長(zhǎng)而逐漸下降(P<0.05),且?guī)へi肉t21顯著高于不帶皮豬肉(P<0.05)。而霧化噴淋冷卻組中,t21沒有顯著變化(P>0.05)。在霧化噴淋冷卻組和風(fēng)循環(huán)冷卻組中,隨著冷卻時(shí)間延長(zhǎng),P21均呈現(xiàn)出現(xiàn)增加后保持穩(wěn)定的趨勢(shì),但風(fēng)循環(huán)冷卻組在1.5 h時(shí)就達(dá)到穩(wěn)定,而霧化噴淋冷卻組在3.0 h時(shí)達(dá)到最大并保持穩(wěn)定(P<0.05)。風(fēng)循環(huán)冷卻組中,A21隨時(shí)間沒有顯著變化,而霧化噴淋冷卻組表現(xiàn)出先增加后穩(wěn)定的趨勢(shì)(P<0.05)。
2.1.3 對(duì)自由水的影響
圖4 不同冷卻方式和樣品狀態(tài)對(duì)豬肉中自由水t22、A22、P22的=10)Fig. 4 Effect of chilling methods and sample status on t22, A22and P22of free water in pork (n = 10)影響(n
如圖4所示,帶皮和不帶皮豬肉在冷卻過程中自由水的峰面積(A22)及自由水在總水分中的比例(P22)都顯著下降(P<0.05),尤其是在1.5 h內(nèi)下降非常明顯。帶皮豬肉和不帶皮豬肉之間沒有顯著差異(P>0.05)。霧化噴淋冷卻組要略高于風(fēng)循環(huán)冷卻組(P<0.05),說明風(fēng)循環(huán)冷卻造成的蒸發(fā)損失更高。
2.2 冷卻方式和樣品狀態(tài)對(duì)豬肉冷卻過程中質(zhì)量的影響如圖5所示,帶皮豬肉和不帶皮豬肉在冷卻過程中質(zhì)量都呈現(xiàn)出顯著差異(P<0.05),帶皮豬肉和不帶皮豬肉的質(zhì)量損失沒有顯著差異(P>0.05),但風(fēng)循環(huán)冷卻組的質(zhì)量損失明顯高于霧化噴淋組(P<0.05),霧化噴淋冷卻損耗抑制最高值在1.5%左右,而風(fēng)循環(huán)冷卻組則高達(dá)6%。因此,霧化噴淋冷卻在減少冷卻干耗方面的優(yōu)勢(shì)明顯。
=10)Fig. 5 Effect of chilling methods and sample status on pork weight (n = 10)圖5 不同冷卻方式和樣品狀態(tài)對(duì)豬肉質(zhì)量的影響(n
2.3 風(fēng)循環(huán)冷卻過程中低場(chǎng)核磁對(duì)豬肉水分成像
圖6 風(fēng)循環(huán)冷卻(A)和霧化噴淋冷卻(B)過程中LF-NMR對(duì)豬肉水分成像Fig. 6 Low-field nuclear magnetic resonance images of pork under blast chilling (A) or spray chilling (B)
由上述結(jié)果可以看出,在相同模擬冷卻條件下,帶皮豬肉和不帶皮豬肉中水分遷移規(guī)律基本相似。霧化噴淋組和風(fēng)循環(huán)冷卻的變化趨勢(shì)基本相似,但在時(shí)間變化點(diǎn)及數(shù)值上存在一定差異。為了進(jìn)一步研究水分遷移規(guī)律,MRI圖像可提供更為有用的信息。圖6顯示了帶皮豬肉在風(fēng)循環(huán)和霧化噴淋冷卻過程中不同時(shí)間段的MRI(由上到下),紅色部分表示水分加權(quán)高,即水分含量高;綠色部分表示水分加權(quán)低,水分含量少(圖中未顯示)。在0.0 h和1.5 h時(shí),成像中水分加權(quán)很低,但其并不代表豬肉中水分含量少,而是因?yàn)闇y(cè)試物的溫度差異導(dǎo)致信號(hào)強(qiáng)度有所差異,溫度越高信號(hào)強(qiáng)度越弱,溫度越低信號(hào)強(qiáng)度越高強(qiáng)。這一現(xiàn)象可反映豬肉在冷卻過程中的溫度變化。從整體來看,外側(cè)豬肉的水分信號(hào)要高于內(nèi)部水分;從單個(gè)圖片來看,肉塊四周信號(hào)要明顯高于中間信號(hào),這說明肉塊的冷卻過程由外向內(nèi)的過程。在4.5 h時(shí),豬肉中水分信號(hào)均勻,說明整個(gè)冷卻過程基本完成。隨著時(shí)間進(jìn)一步推移,紅色部分明顯減少,綠色部分明顯增加(圖中未顯示),說明在冷卻后期水分發(fā)生遷移損耗。雖然內(nèi)部的水分含量明顯偏高,但是在后期其水分含量也明顯下降,說明水分在向肉的外部遷移。所以,通過成像可以發(fā)現(xiàn),水分先由肉塊內(nèi)部向外部遷移,再由外側(cè)向空氣中遷移。此外,從MRI圖像中還可以看出,樣品逐漸變小,主要是因?yàn)榻┲笔湛s所致。
本實(shí)驗(yàn)采用LF-NMR弛豫時(shí)間和MRI方法,研究了兩種冷卻方式下帶皮豬肉和不帶皮豬肉中水分遷移變化規(guī)律。鮮肉中的水分主要以自由水、不易流動(dòng)水和結(jié)合水3 種形式存在[30]。自由水指的是肌肉中能夠自由流動(dòng),存在于細(xì)胞外間隙中的水,它僅靠毛細(xì)管作用力而保持;不易流動(dòng)水是指那些存在于肌原纖維、纖絲中約占總水分80%的水分;結(jié)合水是指與蛋白質(zhì)大分子之間通過靜電引力而緊密結(jié)合的一部分水分子。
實(shí)驗(yàn)發(fā)現(xiàn),不同類型的豬肉在冷卻過程中水分遷移規(guī)律相同,但水分損耗量存在一定的差異。結(jié)合水在豬肉總水分中的比例較少(約占4%左右),且和蛋白基團(tuán)緊密結(jié)合,所以風(fēng)循環(huán)冷卻過程沒有產(chǎn)生結(jié)合水遷移;而不易流動(dòng)水的A21、P21呈先增加后降低趨勢(shì)。帶皮組中由于皮和脂肪的保護(hù)作用,不易流動(dòng)水的變化相對(duì)較為緩和。在冷卻起始階段,可能會(huì)發(fā)生肌肉收縮,增加了單位體積中水分含量,起到“水分濃縮”作用,進(jìn)而使A21、P21顯著增加(主要是因?yàn)樽杂伤壤?,所以A21和P21變化更為明顯)。在后續(xù)冷卻過程中,隨著豬肉表面自由水被蒸發(fā),表面內(nèi)外水壓力差增加,使內(nèi)部的不易流動(dòng)水?dāng)y帶熱量不斷向外部遷移、蒸發(fā),從而導(dǎo)致豬肉中A21和P21在冷卻后期顯著降低。此外,低場(chǎng)弛豫時(shí)間t21也可以解釋豬肉中不易流動(dòng)水的損耗過程。弛豫時(shí)間t21越短,說明水分在豬肉內(nèi)部被束縛的越緊,越不容易流失[28]。在風(fēng)循環(huán)冷卻開始階段,帶皮豬肉和不帶皮豬肉的t21差異不顯著,說明在這一階段中豬肉的水分損耗都是自由水。結(jié)合MRI結(jié)果,風(fēng)循環(huán)冷卻初期,冷卻干耗主要是自由水的損失;而后期冷卻干耗則主要是部分不易流動(dòng)水的損失。
和風(fēng)循環(huán)冷卻相似,霧化噴淋冷卻中,豬肉表面水勢(shì)因自由水的蒸發(fā)而增加,但在后續(xù)冷卻過程中,通過噴灑適量的外源水來降低豬肉表面的水勢(shì)差,以抑制不易流動(dòng)水由內(nèi)向外遷移,從而降低冷卻干耗。
本實(shí)驗(yàn)研究了風(fēng)循環(huán)冷卻和霧化噴淋冷卻條件下,帶皮和不帶皮豬肉水分遷移規(guī)律,發(fā)現(xiàn)在風(fēng)循環(huán)冷卻初期,豬肉冷卻干耗主要源于自由水的損失;而后期的冷卻干耗主要源于部分不易流動(dòng)水的損失。霧化噴淋冷卻通過向胴體或肉的外表噴灑適量的外源水,可降低肉表面內(nèi)部和外表的水勢(shì),從而減緩不易流動(dòng)水由內(nèi)向外遷移,降低冷卻干耗。
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Change in Water Mobility in Pork during Postmortem Chilling Analyzed by Low-Field Nuclear Magnetic Resonance
ZHANG Nan, ZHUANG Xinbo, HUANG Zixin, CHEN Yulun, LI Chunbao, ZHOU Guanghong*
(Key Laboratory of Meat Products Processing and Quality Control, Ministry of Education, Key Laboratory of Animal Products Processing, Ministry of Agriculture, Jiangsu Synergetic Innovation Center of Meat Processing and Quality Control, Nanjing Agricultural University, Nanjing 210095, China)
Objective: This study was designed to explore the change in water mobility in skin-on and skin-off pork during blast chilling and spray chilling. Methods: Ten skin-on pork loins were obtained at 2 h postmortem and each loin was cut into 4 steaks (14 cm × 10 cm × 6 cm), the skin of two of which was kept and the other two were skinless. Skin-on and skinless steaks were individually subjected to blast chilling and spray chilling. At 0.0, 1.5, 3.0, 4.5, 6.0 and 7.5 h of chilling, transverse relaxation time (T2) and magnetic resonance images (MRI) were determined by low-field nuclear magnetic resonance (LF-NMR) and sample weight was measured. Results: The A2band P2bchanged without statistical significance (P > 0.05), and the t21, A22and P22were significantly decreased during blast chilling (P < 0.05), while spray treatment significantly reduced A22and P22(P < 0.05), but it had no significant effect on A2b, P2b, t21, A21or P21(P > 0.05). The water mobility in skinless or skin-on pork under two chilling treatments was similar, while the evaporative loss was significantly affected by the treatments (P < 0.05). At the initial stage of blast chilling, the evaporative loss was mainly derived from free water, while it was immobilized water that contributed to the evaporative loss at the late stage. The spray chilling treatment could replace the immobilized water during the removal of heat from pork, resulting in a reduction of evaporative loss.
low-field nuclear magnetic relaxation time; low-field nuclear magnetic resonance imaging; evaporative loss; spray chilling; blast chilling
=104,ebook=111
10.7506/spkx1002-6630-201711017
TS251.1
A
1002-6630(2017)11-0103-07引文格式:
2016-11-25
“十二五”國(guó)家科技支撐計(jì)劃項(xiàng)目(2014BAD19B01);江蘇省農(nóng)業(yè)自主創(chuàng)新項(xiàng)目(CX(15)1006);江蘇省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(BE2015372);國(guó)家現(xiàn)代農(nóng)業(yè)(生豬)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)(CARS36-11);南京農(nóng)業(yè)大學(xué)基本業(yè)務(wù)費(fèi)專項(xiàng)(KYCYL201502);江蘇省優(yōu)勢(shì)學(xué)科PADP項(xiàng)目
張楠(1981-),男,博士研究生,研究方向?yàn)樾螽a(chǎn)品加工與質(zhì)量控制。E-mail:285913549@qq.com
*通信作者:周光宏(1960-),男,教授,博士,研究方向?yàn)樾螽a(chǎn)品加工與質(zhì)量控制。E-mail:guanghong.zhou@hotmail.com