Adel Elgadi, Chan Mieow Kee and Tan Yong Chai

(Center for Advanced Materials Research and Manufacturing Processes, Faculty of Engineering andthe Built Environment, SEGi University, Petaling Jaya 47810, Selangor, Malaysia)

Abstract: Low thermal conductivity of binary fatty acid mixture of palmitic and lauric acids (PA-LA) within the value range of 0.15-0.17 W/(m·K) restricts its wide utilization as thermal energy storage material in the active regime of solar heating applications at low operating temperatures. Nevertheless, this mixture as phase change material (PCM) has a suitable phase-change temperature and heat of 36 ℃ and 176.3 J/g, respectively. Hence, the objective of this study is to formulate a novel form-stable composite PCM with the PA-LA mixture and expanded graphite (EG) as a thermal enhancer. PA-LA eutectic mixture with varied concentrations of EG was prepared and characterized. The thermal conductivity of PA-LA/EG increased gradually with the mass of EG. Optimum thermal properties were observed in PA-LA/(5% EG) composite, where its melting (Tm), freezing temperature (Tf), latent melting heat and thermal conductivity was 35.53 ℃, 34.84 ℃, 174 J/g, and 1.19 W/(m·K), respectively. Also, the composite PCM is characterized by good chemical-thermal stability and thermal reliability for long-term usage. In conclusion, it can be utilized as a prospective form-stable PCM for thermal energy storage in solar heating systems, overheat treatment systems, and other thermal storage applications at low operating temperatures.

Keywords: binary mixture PCM of fatty acid; expanded graphite; thermal conductivity; thermal reliability and stability

0 Introduction

The technique of thermal energy storage (TES) is defined as the ability of the material to collect and release energy in the form of heat, depending on the operating temperature. In a solar energy system, TES material absorbs heat during daytime, and the collected energy is used later when the source of solar irradiation is intermittent or during night time[1]. TES is divided into two categories, sensible heat storage (SHS) and latent heat storage (LHS). SHS is a technique, in which the energy is stored when an interior temperature of the material increases and a reduction in temperature is observed when the energy is released. The performance of SHS depends on the specific heat of material (Cp) and value of change in material’s temperature (ΔT).Generally, highCpand

high ΔTare desired for a TES material as a large amount of heat can be collected. LHS is a technique in which the material stores and releases the heat when it is undergoing a change in a physical state under constant temperature condition, where latent heats are concerned[2]. Heat is collected when solid is changed to a liquid phase, and the latent heat associated in this process is named as the heat of fusion.

SHS approach is widely used in oil refining factories, formatting steel factories, chemical compound manufacturers, and energy plants. The water, rock bed, and oil are examples of SHS mediums, where the water is typically widely used as the coolant in a heat exchanger to remove heat[3]. LHS method is used for building application, where the heat is adsorbed by TES materials, such as paraffin wax and fatty acids, to reduce the temperature in the building during day time. During cold night, the heat is released to

maintain the desired temperature in the building. Besides, LHS approach is also used in solar energy systems and heat recovery process, where TES materials were integrated with heat exchangers for heating and cooling purpose[4].

Phase change material (PCM), which is also known as LHS material attracted the attention of researchers as it exhibits high energy storage capacity without changing the temperature[5]. PCM is classified into inorganic and organic groups. Salt hydrates and metallic alloys are inorganic PCM that exhibit the high value of phase-change heats and good thermal conductance for thermal energy storage applications. However, phase separation, chemical instability, and supercooling of salt hydrates are the drawbacks for its wide utilization[6]. On the other hand, the metallic alloy has a low-heat capacity and low phase-change heat per unit mass, and high melting temperature[7-8], which limits its utilization as well. In the last decade, extensive research works have been done on organic PCMs that include paraffin wax, fatty acid, and fatty acid mixtures. It is because these PCMs are characterized by congruous melting temperature, no supercooling during the solidification process, and excellent chemical-thermal stability for long-duration utilization[9].

Among the PCMs, fatty acids and their binary and ternary mixtures are considered the most promising thermal storage mediums for various energy storage applications because their thermal properties can be readily manipulated to cater to the need of different heat storage systems[6]. Moreover, the resources of the fatty acids are natural and sustainable, which are derived from animal and vegetable oils, while the paraffin wax is extracted from oil shale rock fragments or petroleum derivatives[10]. However, the low thermal conductivity (λF) of organic PCMs is the main drawback that limits their wide utilization, where a considerable amount of time is required for the charging and discharging process[11]. Table 1 shows the range ofλFfor fatty acids and their binary and ternary mixtures is within 0.17 to 0.26 W/(m·K), which is lower than that of salt hydrates which is between 0.5 to 1.97 W/(m·K)[12].

Several endeavours have been performed to improve the thermal conductivity of fatty acid and fatty mixture based PCMs by using fin type heat exchanger to increase heat transfer rate, adding high heat conductivity additives into the fatty acids mixture, and integrating PCM mixture with porous structure materials which have high thermal conductivity and spacious area of surface. Various type of carbon-based materials with porous structures such as carbon nano-tube (CNT), graphene nano-platelets (GNPs), expanded graphite (EG), graphene aerogel, and 3D graphene sponge (GS) have been applied as a thermal reinforcer to improve the thermal performance of organic PCMs[13-14]. According to the study made by Song et al.[15], EG enhanced the thermal conductivity of fatty acid PCMs significantly compared with carbon nano-tube (CNT) and graphene nano-platelets (GNP) as shown in Table 1,in whichλFrepresents thermal conductivity of fatty acid mixture,λCrepresents thermal conductivity of fatty acid composite,wt% represents mass ratio of additive. Properties of EG such as high thermal conductivity, excellent chemical stability, low density, and highly porous structure made it an ideal thermal enhancer. Furthermore, it is available at reasonable price.

Table 1 Enhancement of the thermal conductivity of fatty acid PCMs by using EG additive

Throughout last year, new composite PCMs have been formulated by merging EG with fatty acid and their eutectic mixture PCMs. The thermal-physical properties, chemical-thermal stability, the thermal conductivity and thermal reliability of fatty acid composite PCMs were analyzed. The results show a significant enhancement of the thermal conductivity of fatty acid composite PCMs as shown in Table 1. Furthermore, fatty acid composite PCMs exhibit preferable thermal properties and excellent thermal-chemical stability and reliability for long-term utilization in various thermal storage applications.

Palmitic acid (PA) and lauric acid (LA) eutectic mixture is an ideal PCM for low temperature heating applications[22]. This mixture has a melting temperature of almost 37 ℃ and latent heat of fusion of 176 J/g. However, its low thermal conductivity properties limit its utilization. Thus, the purpose of this work is to prepare a new form-stable with PA-LA mixture and EG as thermal conductivity reinforcer. The chemical-thermal stability of this mixture is also investigated to find out the reliability of this mixture for real life application.

1 Materials and Experiments

1.1 Materials

Lauric acid CH3(CH2)10COOH (LA) and Palmitic acid CH3(CH2)14COOH (PA) (98% purity for each, Merck) were used as received. Expandable graphite (treated graphite) with 80 meshes, expansion coefficient of 250 mL/g, and 99% carbon content was purchased from Qingdao Millikun Graphite products Factory, China.

1.2 Preparation of PA-LA Mixture and PA-LA/EG Composite PCMs

The composite PCMs of the PA-LA/EG with varied concentrations of EG (Table 2) were prepared. Fig. 1 shows the procedures of the experiment. Firstly the PA-LA mixture was melted in a thermostatic water bath at 70 ℃, followed by 45 min stirring at 80 ℃ to ensure homogeneous mixing. EG, which was prepared by heating treated graphite in a microwave oven at 750 W for 35 s, was added to the PA-LA mixture. The PA-LA/EG composites was exposed to heat in the oven for 24 h at 70 ℃. Lastly, the solution was cooled at room temperature.

Table 2 Formulation of pure mixture and composite PCMs

1.3 Characterization

The latent heat of melting and freezing process along with phase-change temperatures of both pure mixture PA-LA and PA-LA/EG composite PCMs were determined by using differential scanning calorimetry (DSC) (PerkinElmer Jade DSC). All measurements were made at 5.00 ℃/min within the temperature range of 20-70 ℃ under a stable stream of argon gas at a flow rate of 50 mL/min at atmospheric pressure. Melting and freezing temperatures were gained by dropping a line from the peak point to the initial point of the slope phase-change curves, and the latent heats were computed by mathematical integration of the area below the slope of the DSC peak. Morphologies of PA-LA/EG PCM composite, expandable graphite, and EG were analyzed by using a field emission-scanning electron microscope (FE-SEM, Zeiss, MERLIN). Chemical bondings of PA-LA/EG mixture were identified by using Fourier transform infrared spectrometer (FT-IR, IRTracer-100, Shimadzu, Japan). The FT-IR spectra were recorded on a KBr pellet at the frequency range of 4000 cm-1to 400 cm-1. TEMPOS thermal analyzer was used to measure the thermal conductivities of pure mixture PA-LA and PA-LA/EG composite PCMs at room temperature below the melting and freezing temperature of PCMs. Reliability and chemical-physical stability of composite for long-term applications were conducted by repeating the melting and freezing processes for 360 and 1080 thermal cycles. Thermostatic chamber method was used, where the samples were melted by thermostatic water bath and cooled down to 20 ℃.

2 Results and Discussion

2.1 Thermal Properties of PA and LA Fatty Acid PCM

Phase-change temperatures and latent heats of PA and LA were analyzed by using differential scanning calorimetry equipment, where the results are tabulated in Table 3.

Table 3 Thermal properties of PA and LA fatty acid PCM

2.2 Predication of Melting Temperature and Latent Melting Heat of Fatty Acid Mixtures

Generally, the phase-change temperature of the binary and ternary fatty acid mixture PCMs used for low-temperature applications is lower than that of their components[23-24]. According to Zhang et al.[25], the melting temperature value (Tm) of the mixture PCMs of fatty acids can be predicted by using the following equation:

(1)

whereTmis melting temperature of the fatty acid mixture PCM (K);Tiand ΔHmare the melting temperature and latent heat of fusion, respectively;xiis the mass ratio of the component which has a higher mass fraction in the mixture.

The latent melting heat of the fatty acid mixture (ΔHm) can be computed by the following equation:

(2)

The theoretical results show that the melting point and latent heat of the pure mixture of PA-LA fatty acid is 35.4 ℃ and 177.1 J/g, respectively. The diagram of the melting temperature and latent heat curve of the PA-LA mixture versus the mass ratio of the mixture components is shown in Fig. 2.

Fig. 2 Theorical results of melting temperature of PA-LA mixture PCM

2.3 Thermal Conductivity Enhancement of Composite PCMs

The thermal conductivity of the pure mixture was measured as shown in Fig. 3. Without the presence of EG, the thermal conductivity of the pure mixture was 0.17 W/(m·K). When the mass ratio of 3 wt %, 5 wt %, and 7 wt % of EG was added into the pure mixture, the thermal conductivity values increased to 0.42, 1.19, and 1.68 W/(m·K), respectively.

Generally, intermolecular forces and thermal motion of molecules of the fatty acid mixture are the main parameters that significantly influence the thermal effectiveness of the heat transfer between molecules of the mixture. Due to the ability of EG to absorb the mixture, the number of the molecules of the mixture are replaced by the EG molecules that have higher thermal conductivity. Therefore, intermolecular forces and thermal movement of composite molecules increased, which leads to accelerating the heat transfer process from one region to another in the composite[26-27]. This range of thermal conductivity values is higher compared with the commercial grade PCM, RT 35 where the heat conductivity was 0.2 W/(m·K)[28]. Additionally, according to the list of commercially available PCMs compiled by Whiffen and Rfiffa[29]and Cabeza et al[30]. in their review papers, the range of thermal conductivity was within 0.43 to 1.48 W/(m·K).

Fig. 3 Thermal conductivity of PA-LA mixture and PA-LA/EG composites

According to Fig. 3, PA-LA/ (7% EG) composite PCM shows highest thermal conductivity, but PA-LA/ (5% EG) composite PCM is considered to be the optimum dosage for practical application. This is because the sample of the PA-LA/(3% EG) composite showed a little agglomeration of EG additive. As for the PA-LA/(7% EG) composite, its thermal conductivity was highly increased, which results in an extreme decline in its latent melting heat. Thus, the rest of the study focuses only on the properties of the optimum PA-LA/(5% EG) composite PCM.

2.4 Morphology and Compatibility of Form-Stable Composite PCM

Fig. 4 shows the FE-SEM images of the treated graphite, EG, and form-stable of the composite PCM. Fig. 4(a) of treated graphite exhibits the form of graphite crystal structure which consists of numerous symmetrical layers of graphene.Figs.4 (b-c) are the FE-SEM images of EG illustrating that the EG has porous structure which looks like a worm. This porous structure is characterized by a huge active surface area of graphite. The numerous pores of EG structure play a big role in enhancing the homogeneity between the pure mixture and EG. This sort of structure allows the melted PA-LA mixture to easily penetrate inside its pores, which helps to obtain a coherent composite PCM[30]. Fig. 4(d) of the composite PCM reveals that the pure mixture was uniformly distributed into the pore structure of EG.

Fig. 4 FE-SEM images of treated graphite (a), expanded graphite (b-c) and PA-LA/EG composite (d)

The structural analysis of composite PCM were conducted by FT-IR spectroscopy to study the chemical conformity between the pure mixture and EG. Fig.5 shows the FT-IR spectra of the pure mixture and composite PCMs. The stretching and bending vibration of -OH group has been presented by the peak 3280 cm-1, while the asymmetric vibration of -CH3and -CH2groups have been presented by peaks 2916-2854 cm-1. The peaks within 1700 cm-1- 1580 cm-1are the distinctive adsorption bands for the stretching vibration of C=O. The - CH2bending has been represented by the peak of 1442 cm-1, while C-H and C-C bending by the peak of 1271 cm-1. These are the characteristic bonds for an aliphatic chain of PA-LA mixture[17]. PA-LA/EG mixture shows similar adsorption bands as PA-LA mixture. The absence of new bonding or missing adsorption bands shows that the mixture is homogeneous and exhibits excellent inter-element chemical compatibility. This finding also explains the well-connected two-phase interfaces of PA-LA and EG, as shown in FE-SEM image Fig.4(d). It may be a result of the high penetrating capacity of the pure mixture into the porous surface of EG[31].

2.5 Thermal Properties and Reliability of Form-Stable Composite PCM

Curves of DSC results of the pure mixture and the composite PCM have been illustrated in Fig. 6. Also, the values of phase-change temperatures and heats of the pure mixture and composite PCM have been tabulated in Table 4. The temperatures of the pure mixture during the melting and solidification process are 36.76 ℃ and 34.29 ℃, respectively. Meanwhile, PA-LA/EG composite PCM melted at 35.53 ℃ and froze at 34.84 ℃. It is notable that the presence of EG reduced by approximately 1 ℃ of the melting points of the pure mixture. This result is consistent with the result reported by Zhang et al.[32]and Sari and Karaipekli[33], which put forward that slight changes in phase transition temperatures will occur when the appealing interaction between PCM and the internal surface of the porous supporting material is not strong enough.

Fig. 5 FT-IR spectra of the pure mixture and composite PCM

Fig. 6 DSC curves of pure mixture and composites PCM before and after thermalcycling test

Table 4 Thermal properties of pure mixture and form-stable composites PCM before and after thermal reliability analysis

The latent melting heat of both pure mixture and composite PCM are fallen within the range from 176 to 174 J/g, respectively, as shown in Table 4. This data is comparable with the commercially available PCM, RT 35 where the reported latent melting heat is 157 J/g andTm= 35 ℃[28, 34]. It is notable that the change of latent heats is minimum after 360 and 1080 thermal cycles. Additionally, slight changes in phase-change temperatures are observed after 360-1080 thermal cycles. Transition temperatures during melting and solidification process changed by - 0.37 ℃ and - 0.55 ℃ after 360 thermal cycles. Meanwhile, a small change of 0.20 ℃ and - 0.34 ℃ for melting and freezing temperatures were observed in 1080 thermal cycles. This result indicated that the composite PCM exhibited good thermal reliability and stability for long-term usage in low-temperature thermal storage application[35].

3 Conclusions

A new form-stable PA-LA composite with 5 wt % of EG was successfully prepared with thermal conductivity of 1.19 W/ (m·K), melting temperature of ～35 ℃, and latent melting heat of 175 J/g. The 360-1080 thermal cycle study proved that an excellent thermal stability and reliability of the mixture is achievable for long-term usage due to the negligible changes in the melting point, freezing point, and latent melting heat. Good chemical compatibility was observed from the FTIR spectra, where no formation of new bonding or absence of the existing adsorption bands was observed. This finding also explains the well-connected two-phase interfaces of PA-LA and EG in the SEM images. Therefore, PA-LA/EG is the potential alternative PCM for TES in solar heat space, overheat treatment systems, and other energy building systems.