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        An Improved Active Miller Clamp Crosstalk Suppression Method for Enhancement-Mode GaN HEMTs in Phase-Leg Configuration

        2021-11-23 08:59:10,*,,,,

        ,*,,,,

        1.College of Automation Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 211106,P.R.China;

        2.State Key Laboratory of Wide Bandgap Semiconductor Power Electronic Devices,Nanjing Electronic Devices Institute,Nanjing 210016,P.R.China

        Abstract:When using traditional drive circuits,the enhancement-mode GaN(eGaN)HEMT will be affected by high switching speed characteristics and parasitic parameters leading to worse crosstalk problems.Currently,the existing crosstalk suppression drive circuits often have the disadvantages of increased switching loss,control complexity,and overall electromagnetic interference(EMI).Therefore,this paper combines the driving loop impedance control and the active Miller clamp method to propose an improved active Miller clamp drive circuit.First,the crosstalk mechanism is analyzed,and the crosstalk voltage model is established.Through the crosstalk voltage evaluation platform,the influencing factors are evaluated experimentally.Then,the operating principle of the improved active Miller clamp drive circuit is discussed,and the optimized parameter design method is given.Finally,the effect of the improved active Miller clamp method for suppressing crosstalk is experimentally verified.The crosstalk voltage was suppressed from 3.5 V and-3.5 V to 1 V and-1.3 V,respectively,by the improved circuit.

        Key words:enhancement-mode GaN(eGaN);crosstalk suppression;gate driver;high-speed switching;active clamp

        0 Introduction

        As one of wide bandgap semiconductor devices,the the enhancement-mode GaN(eGaN)HEMT has lower on-resistance,smaller junction capacitance,faster switching speed,and better high temperature resistance than Si devices.

        The power electronic converter based on eGaN HEMT is expected to significantly increase the maximum working frequency and efficiency,and reduce its volume and weight[1-4]. Therefore,eGaN HEMT has very broad application prospects in aerospace,radio energy transmission,electric vehicles,new energy power generation and other fields[5].In the aerospace field,the weight of power converter in the power system of distributed electric propulsion aircraft accounts for more than 30%of the total weight of the electrical system.The use of eGaN HEMT can play a great role in improving system efficiency,reducing the system power density and the cost of heat dissipation device[6-7].

        When GaN devices are used in half-bridge topology such as buck converters and inverters,crosstalk is one of the most common and serious problems.Although shoot-through issue in a phase-leg configuration can be avoided as much as possible by adding dead time,high dv/dtof one switch will interact with the parasitic capacitance of its complementary switch,and Miller current will be injected towards Miller capacitance,thereby generating crosstalk voltage.

        Among them,the positive crosstalk voltage may cause unexpected turn-on of the power transistor which should be turned off,leading to the shootthrough problem.Compared with Si devices,GaN devices have faster switching speed and lower gate threshold voltage,which is prone to mislead[8-9].And the negative crosstalk voltage is likely to exceed the maximum gate-source negative voltage range,resulting in device damage,especially compared with Si devices,the allowable range of gatesource negative voltage of eGaN HEMT is smaller[10].Thus,to fully take advantage of the high switching speed of GaN devices and guarantee reliability of the phase-leg configuration,crosstalk suppression methods need to be studied.

        Prior reported work has proposed several methods for crosstalk mitigation.They can be divided into two categories.

        (1)Apply the negative-biased turn-off gate voltage.During the off state,when the negative bias voltage is added to gate-source of switch,the positive crosstalk voltage is superimposed with the negative bias voltage,thus reducing the positive crosstalk voltage amplitude[11-13].However,it aggravates the impact of negative crosstalk and is very likely to damage power devices.And for eGaN HEMT,this kind of method increases the reverse conduction loss and reduces the system efficiency.Ref.[14]usedRCdelay circuit as the control signal of auxiliary circuit to achieve the negative gatesource voltage during the positive crosstalk period to avoid false turn-on,and achieved zero gatesource voltage during negative crosstalk period to avoid the negative overvoltage breakdown.Meanwhile,the complexity of driving circuit was increased,and the selection of negative gate-source voltage was limited by the allowable range of gatesource negative voltage of eGaN HEMT[15].

        (2)Control the gate drive impedanc.Ref.[16]connected an external capacitance in parallel between gate and source of switch to provide a low impedance branch for Miller current,which effectively suppressed crosstalk voltage.However,it increased the gate-source equivalent capacitance and reduced the switching speed of power device at the same time,thereby increased the switching loss[17].In Ref.[18],a controllable capacitance was connected in parallel at the gate source stage of the device.When the device was in freewheeling state,the controllable capacitance worked,which was equivalent to increasing the gate-source capacitance,so as to suppress crosstalk.When it was used as an active switch,the controllable capacitance was disconnected to avoid increasing switching loss.The active Miller clamp suppression method was adopted in Refs.[19-20].It reduced the influence of external parallel gate-source capacitance on the switching speed.During crosstalk period,the auxiliary switch turned on,and most of Miller current flowed through this low impedance loop,thereby reduced crosstalk voltage.

        In summary,for eGaN HEMT,crosstalk is a serious problem that limits its high-frequency advantages,and proposing a reliable suppression method of crosstalk is very important to the design of halfbridge circuit.In this paper,crosstalk mechanism is analyzed first.Then,through the establishment of a crosstalk voltage evaluation platform,the impact factors of the crosstalk voltage are evaluated experimentally.Finally,the principle analysis and key parameter design guidelines of the improved crosstalk suppression method are given,and its effectiveness is verified by experimental results.

        1 Principle and Modeling of Crosstalk

        1.1 Principle of crosstalk

        Fig.1 shows the schematic diagram for illustrating the occurrence of crosstalk voltage in a half bridge topology when Q1is turned on.In Fig.1,Q2and Q1are the high side switch and the low side switch,respectively.RG2andRG1are the total driving resistances,including the internal resistance of the driving chip,the external gate resistance and the internal resistance of eGaN HEMT.In actual driving circuit,the drive-on circuit and the drive-off circuit are usually independent of each other,so turnon gate resistance and turn-off gate resistance can be adjusted independently,and a total equivalent resistance is used instead.VDRV1andVDRV2are the turnon gate voltages,CGD2,CGS2,CDS2,CGD1,CGS1andCDS1are the device junction capacitances.Due to the symmetric lateral structure between drain and source without P-N junctions,eGaN HEMT can be bi-directionally conducted in the channel.D2and D1are diode-like diodes of eGaN HEMT,which can characterize reverse conduction ability.VDCis the power supply of DC-link andILis the equivalent current source.Here,Q1is the active switch.VGS1is the gate-source voltage of Q1,VGS2_onis the positive crosstalk voltage of Q2andVDS2is the drain-source voltage of Q2.

        Fig.1 Schematic diagram for illustrating occurrence of crosstalk voltage in a half bridge topology when Q 1 is turned on

        The waveform representing the gate-source voltage behaviour is shown in Fig.2.Before Q1is turned on,the bridge-arm circuit is in the dead time period and the driving signals are low level.At this time,ILcontinues to flow through Q2.

        Fig.2 Waveform representing gate-source voltage behaviour when Q1 is turned on

        During the turn-on process of Q1,that is,VGS1rises from the threshold voltageVGS(TH)to the Miller platform voltageVp,Miller current is injected towards the gate by the Miller capacitance of complementary high side switch Q2,thereby generating a positive voltage spikeVGS2_on.If the voltage spike exceeds the gate-source threshold voltage of eGaN HEMT,the high side switch will suffer from induced turn-on,which in turn causes a shoot-through across the half bridge.

        Fig.3 shows schematic diagram for illustrating the occurrence of crosstalk voltage when Q1is turned off.During the turn-off process of Q1,Miller current is injected towards the Miller capacitance of complementary high side switch Q2,thereby generating a negative voltage spikeVGS2_off.If the voltage spike exceeds the maximum negative voltage that gate-source of eGaN HEMT can withstand,the switch will be damaged.The waveform representing the gate-source voltage behaviour is shown in Fig.4.

        Fig.3 Schematic diagram for illustrating occurrence of crosstalk voltage in a half bridge topology when Q 1 is turned off

        Fig.4 Waveforms representing gate-source voltage behaviour when Q 1 is turned off

        1.2 Modeling of crosstalk

        The equivalent circuit representing the positive crosstalk behavior during Q1turning on transient is shown in Fig.5,whereVDS2is the drain-source voltage of Q2,RG2_offthe turn-off gate resistance of Q2,iDG2the current flowing inCGD2,iGS2the current flowing inCGS2,andiG2the current flowing inRG2_off.

        Fig.5 Equivalent circuit representing positive crosstalk behavior during Q1 turning on transient

        According to Kirchhoff’s voltage law(KVL)and Kirchhoff’s current law(KCL),Eq.(1)can be obtained from Fig.5.

        whereCGD2is the Miller capacitance of Q2,VDS1the drain-source voltage of Q1,CGS2the gate-source capacitance of Q2,RG2_offthe turn-off gate resistance of Q2,andVGS2_onthe positive crosstalk voltage.

        VGS2_oncan be expressed as

        whereVDCis the bus voltage andVDS2the drainsource voltage of Q2.WhenVDS1drops to zero,VGS2_onreaches the maximumVGS2_on(max)

        whereTDS1is the time whenVDS1drops fromVDCto zero.

        It can be seen from Eq.(3)that the influencing factors ofVGS2_on(max)includeRG2_off,CGS2andTDS1,which also have impact on the switching-on speed of Q1.

        Similarly,whenVDS1rises toVDC,the negative crosstalk voltage spikeVGS2_off(max)is

        It can be seen from Eq.(4)that the influencing factors ofVGS2_off(max)includeRG2_off,CGS2andTDS2,which also have impact on the switching-off speed of Q1.

        2 Evaluation Results of Impact Factors

        As shown in Fig.6,the evaluation of factors affecting crosstalk is conducted by a double pulse experiment platform(DPT).The power device adopts GS66506T(650 V/22.5 A)of GaN systems.During the experiment,by short-circuiting gate-source of top switch,the crosstalk effect on the gate-source of top switch caused by switching action of bottom switch is investigated.

        Fig.6 Experimental setup of DPT

        2.1 Impact of load current and bus voltage

        When the bus voltage is 400 V,the crosstalk voltage is evaluated when the load currentiDis 2,4,6 and 8 A.The typical waveforms are shown in Fig.7.Fig.8 shows the relationship curves of crosstalk voltage of top switch with the change of load current.

        Fig.7 Crosstalk voltage waveforms of top switch under different load currents

        Fig.8 Relationship curves between crosstalk voltage of top switch and load current

        During the turn-on process of Q1,the slew rate of drain-source voltage only slightly increases with the rise of load current,and the crosstalk voltage of Q2increases from 2.6 V to 3 V without significant change.During the turn-off process,the switching speed of Q1increases due to the increasing of load current.Therefore,the slew rate of drain-source voltage increases significantly,resulting in a negative crosstalk voltage decreasing from-1.8 V to-6.3 V.Meanwhile,the time when the negative crosstalk voltage reaches the lowest point is also advanced accordingly.

        When load current is 4 A,the crosstalk voltage is evaluated when the bus voltageVDCis 100,200,300 and 400 V.The typical waveforms are shown in Fig.9,and Fig.10 shows the relationship curves of crosstalk voltage of top switch with the change of bus voltage.

        Fig.9 Crosstalk voltage waveforms of top switch under different bus voltages

        Fig.10 Relationship curves between crosstalk voltage of top switch and bus voltage

        During the turn-on process of Q1,as bus voltage increases,the slew rate of drain-source voltage increases significantly,which causes the positive crosstalk voltage increase from 2.3 V to 3.5 V.During the turn-off process,the rise rate of drain-source voltage is basically unchanged,so the negative crosstalk voltage of Q2remains at-3 V.At the same time,the time point when the negative crosstalk voltage reaches the lowest point is also delayed accordingly.

        2.2 Impact of gate-sour ce external capacitance

        When the load current is 6 A and the bus voltage is 400 V,the crosstalk voltage is evaluated when the gate-source external capacitanceCGS_externalis 0,0.2,0.4,0.6,0.8,1.0 nF.The typical waveforms are shown in Fig.11 and the relationship curves between the crosstalk voltage and the gatesource external capacitance are shown in Fig.12.

        Fig.11 Crosstalk voltage waveforms of top switch under different gate-source external capacitances

        Fig.12 Relationship curves between crosstalk voltage of top switch and gate-source external capacitance

        During the turn-on process of Q1,as the external gate-source capacitance increases,the gatesource voltage rises slower and the oscillation slows down.At the same time,the drain-source voltage drop rate decreases and the positive crosstalk voltage of Q2decreases correspondingly.Under the dual influence of the drain-source voltage change rate and the gate-source capacitance itself,when the gatesource external capacitance increases from 0 nF to 1 nF,the positive crosstalk voltage decreases from 2.9 V to 1.8 V.In the same way,during turn-off process of Q1,with the increase of external capacitance,the absolute value of negative crosstalk voltage decreases significantly,from -4.9 V to-1.8 V.

        Although the increasing gate-source external capacitance has a significant suppression effect on the crosstalk voltage,it is not suitable to be adopted at the expense of significantly increasing the turnon,turn-off and total losses of bottom switch(Eon,Eoff,Etotal)and sacrificing the performance advantages of high switching speed and low switching loss,as shown in Fig.13.

        Fig.13 Relationship curves between turn-on,turn-off and total losses of Q 1 and gate-source external capacitance

        2.3 Impact of tur n-on gate resistance

        When the load current is 6 A and the bus voltage is 400 V,the crosstalk voltage waveform under different turn-on gate resistanceRG_onare shown in Fig.14.Fig.15 shows the relationship curves of crosstalk voltage of top switch with the change of turn-on drive resistance.

        Fig.14 Crosstalk voltage waveforms of top switch under different turn-on gate resistances

        Fig.15 Relationship curves between crosstalk voltage of top switch and turn-on gate resistance

        It can be seen that during the turn-on process of Q1,as the turn-on drive resistance increases,the rate of gate-source voltage slows down and the oscillation decreases.Due to the increase of turn-on drive resistance,the discharge speed of gate-drain capacitance slows down,which results in a slower rate of drain-source voltage rise,and further reduces the positive crosstalk voltage of Q2.The turn-on gate resistance itself has no effect on crosstalk voltage,and it mainly affects the crosstalk voltage indirectly by changing the rate of drain-source voltage.During the turn-off process of Q1,since the change of turnon drive resistance has no effect on dv/dt,the negative crosstalk voltage remains unchanged.

        From the above analysis,although the increasing turn-on gate resistance has a significant suppression effect on the crosstalk voltage,it is not suitable to be adopted because it will reduce the switching speed and increase the switching loss,as shown in Fig.16.When the turn-on drive resistance increases from 5Ωto 25Ω,the total switching lossEtotalof bottom switch increases from 7.798μJto 13.331μJ,increased by 71%.

        Fig.16 Relationship curves between turn-on,turn-off and total losses of Q 1 and turn-on gate resistance

        2.4 Impact of tur n-off gate r esistance

        On one hand,the turn-off drive resistanceRG_offindirectly affects crosstalk voltage by affecting the rate of drain-source voltage during the turn-off process.On the other hand,it will directly affect the crosstalk voltage to a certain extent because the turnoff drive resistance is in the gate turn-off loop.

        As shown in Fig.17 and Fig.18,during the turn-on process of Q1,as the turn-off gate resistance increases from 5Ωto 25Ω,the positive crosstalk voltage increases from 2.9 V to 3.7 V.Since the turn-off drive resistance basically has no influence on dv/dtof drain-source voltage during the turn-on process,the effect of turn-off gate resistance on the positive crosstalk voltage is mainly due to the impact of drive turn-off loop impedance.During the turn-off process of Q1,under the combined action of two influencing factors,the influence of turn-off driving resistance itself is more significant,so the final result is that the absolute value of negative crosstalk voltage of Q2increases with the increasing turnoff gate resistance.When the turn-off drive resistance increases from 5Ωto 25Ω,the negative crosstalk voltage changes from-3.7 V to-6.3 V.

        Fig.17 Crosstalk voltage waveforms of top switch under different turn-off gate resistances

        Fig.18 Relationship curves between crosstalk voltage of top switch and turn-off gate resistance

        Fig.19 illustrates the relationship curves between turn-on,turn-off and total losses(Eon,Eoff,Etotal)of bottom switch and turn-off gate resistance.Reducing the turn-off gate resistance has obvious effects on suppressing the crosstalk voltage and reducing the loss,but simultaneously it will cause a significant increase in the drain-source voltage spike when the power device is turned off.

        Fig.19 Relationship curves between bottom turn-on,turnoff and total losses of Q1 and turn-off gate resistance

        Through the evaluation of impact factors,it shows that the increasing gate-source external capacitance has a significant suppression effect on positive and negative crosstalk voltages,however,it is not suitable to be adopted directly because it will reduce the switching speed and increase the switching loss.The increasing turn-on gate resistance can also effectively reduce the positive crosstalk voltage at the expense of switching speed.Reducing the turn-off gate resistance has obvious effects on suppressing negative crosstalk voltage and reducing loss,but simultaneously it will cause a significant increase in the drain-source voltage spike when the power device is turned off.Thus,only adjusting the gate-source external capacitance,turning on the gate resistance or turning off the gate resistance cannot appropriately suppress crosstalk voltage,because it will bring about the increased switching loss or the increased voltage spikes.Therefore,it is necessary to seek effective suppression method.

        3 Improved Active Suppression Method

        The improved active Miller clamp circuit shown in Fig.20 provides an auxiliary branch for the flow of Miller current by connecting auxiliary switches Qaux1,Qaux2and auxiliary capacitancesCaux1andCaux2in parallel at the gate and the source.G represents the gate of the switch,D the drain of the switch and S the source of the switch.

        Fig.20 Active Miller clamp circuit

        Fig.21 illustrates the switching timing diagrams of the improved active Miller clamp circuit.uQ2,uQ1,uaux1,uaux2are the driving voltages of Q2,Q1,Qaux1,Qaux2,respectively.After the auxiliary switch is turned on,the corresponding auxiliary capacitance is equivalent to increasing the gate-source capacitance of power switch,so as to suppress the crosstalk voltage.According to this switching sequence,since the auxiliary capacitor only works during the crosstalk period,it will not affect the switching characteristics of the corresponding power switch.

        Fig.21 Switching sequence diagrams of active Miller clamp circuit

        Fig.22 shows the relationship curves between the crosstalk voltage and the auxiliary capacitance.It can be seen that with the increase of the auxiliary capacitance,the induced crosstalk voltage first decreases relatively in a slower rate,then decreases quickly,and at last decreases slowly too.Through trade-off,we finally choose the auxiliary capacitance value of 1μF.

        Fig.22 Relationship curves between crosstalk voltage and auxiliary capacitance

        Table 1 shows the total loss of auxiliary switch Qaux2and power switch Q2in a single switching cycle whenCaux2=1μF.As can be seen from Table 1,the loss of crosstalk suppression circuit is very small,and the impact on the system is negligible.

        Table 1 Qaux2 total loss and Q2 total loss

        Figs.23 and 24 illustrate the crosstalk voltage waveforms before and after crosstalk suppression circuit being used when the bus voltage is 400 V and the load current is 8 A,respectively.When the crosstalk suppression measure is not adopted,the positive and negative crosstalk voltages are 3.5 V and-3.5 V,respectively.The positive and negative crosstalk voltages are reduced to 1 V and-1.3 V,respectively,after using the active Miller clamp circuit,and the suppression effect is obvious,which can meet the crosstalk suppression requirement of eGaN HEMT.

        Fig.23 Positive and negative crosstalk voltage waveforms without crosstalk suppression

        Fig.24 Positive and negative crosstalk voltage waveform when auxiliary capacitance is 1μF

        4 Conclusions

        Based on the analytical and experimental investigations presented in this paper,the following conclusions can be drawn:

        (1)Although the increasing gate-source external capacitance or the turn-on gate resistance has a significant suppression effect on the crosstalk voltage,it is not suitable to be adopted directly because it will reduce the switching speed and increase the switching loss.Reducing the turn-off gate resistance has obvious effects on suppressing the crosstalk voltage and reducing the loss,but simultaneously it will cause a significant increase in the drain-source voltage spike when the power device is turned off.

        (2)Combining the turn-off loop impedance control with the active Miller clamp,an improved active Miller clamp crosstalk suppression method is realized.It effectively reduces the gate-source equivalent impedance during the crosstalk voltage generation stage,and does not affect the turn-on and the turn-off states of the power device.

        (3)By optimizing the value of the auxiliary capacitance in the improved active Miller clamp branch,the crosstalk suppression effect can be enhanced.

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