Qingsheng Dong ,Yng Li ,Huiqin Jing ,Xingxing Zhou ,Hun Liu ,Mengmeng Lu ,Chenglin Chu,Feng Xue,Jing Bi,*
a Jiangsu Key Laboratory for Advanced Metallic Materials,School of Materials Science and Engineering,Southeast University,Nanjing 211189,China
b Institute of Medical Devices (Suzhou),Southeast University,Suzhou 215000,China
c College of Mechanics and Materials,Hohai University,Nanjing 211100,China
d Department of Oral Implantology,Affiliate Hospital of Stomatology,Nanjing Medical University,Nanjing 210029,China
Abstract Mg-based porous materials,as potential bone tissue engineering scaffolds,are considered an attractive strategy for bone repair owing to favorable biodegradability,good biocompatibility and suitable mechanical properties.In this work,3D-cubic interconnected porous MgxZn-0.3Ca (x=0,3,6) scaffolds were prepared to obtain desirable pore structures with a mean porosity up to 73% and main pore size of 400-500μm,which pore structures were close to the human cancellous bone.The structure-property relationships in the present scaffolds were analyzed by experiments and theoretical models of generalized method of cells (GMC).Mg-xZn-0.3Ca scaffolds exhibited good compression properties with a maximum above 5MPa in yield strength and about 0.4GPa in elastic modulus.This was attributed to not only the alloy strengthening but also the large minimum solid area.On the other hand,the scaffolds showed undesirable and relatively serious degradation behavior in Hank’s solution,resulting from Zn addition in Mg-based scaffolds and the high surface area ratio in the pore structure.Therefore,surface modification are worth studying for controlled degradation in the future.In conclusion,this research would explore a novel attempt to introduce 3D-cubic pore structure for Mg-based scaffolds,and provide new insights into the preparations of Mg-based scaffolds with good service performances for bone repair.
Keywords: Mg-based scaffolds;3D-cubic pore;Structure;Mechanical property;Degradation behavior.
Orthopedic implant materials have been developed from the firs generation of bioinert materials,the second generation of bioactive materials,to the third generation of bone tissue engineering materials.Recently,bone tissue engineering has a great promising application prospect for bone regeneration,regarded as a synthetic subject combining materials science and biomedical science [1].Bone tissue engineering makes demands on biomaterials performances and structures,and bone tissue engineering materials have been designed as scaffolds with interconnected porous structures that provide convenience for tissue ingrowth and transportation of nutrients [2].Besides,bone tissue engineering scaffolds have been developed with rising demands on biomaterials in terms of mechanical properties,bioactivity,and biodegradability [3].
The ideal biomaterials will play a significan role in bone tissue engineering.Up to now,a variety of biomaterials have been developed for bone tissue engineering [3-5],including bioactive ceramics (e.g.TCP [6],HA [7]),biodegradable polymers (e.g.PLA [8],PCL [9],collagen [10]) and biodegradable metals (e.g.Mg [11],Zn [12]).Noteworthy,Mg and its alloys have attracted wide attention owing to special features in mechanical properties [13,14] and biological functions [15,16],such as suitable elastic modulus and density close to human cortical bone,favorable biodegradability,and good biocompatibility.Moreover,Mg is an essential macro-element for biological activities in human bodies,which can promote osteoblast growth,proliferation,and differentiation so as to accelerate bone repair [17].Thus,the interconnected porous Mg-based scaffolds have been considered as potentially promising materials for bone tissue engineering[18-20].
Recently,lots of preparation methods for Mg-based scaffolds have been developed,including negative salt pattern molding [18,19],titanium wire space holder [20],powder metallurgy [21],laser perforation [22,23] and so on.The negative salt pattern molding method is a representative fabrication technology for interconnected porous materials.Herein,NaCl particles were often served as space holder templates because of a higher melting point than Mg and easier removal in post-process treatments [24].Besides,pore structures in scaffolds are precisely designed based on the controllability of NaCl templates in size and geometry [25].Jia et al.[18] prepared two kinds of spherical and irregular polyhedral porous Mg scaffolds via the negative salt pattern molding method which was reported as precise fabrication.In addition,the pore structure is a typical feature of porous Mg-based scaffolds,and plays a crucial role in service performances including mechanical properties,degradation behavior and biological features.Herein,the porous materials,with the porosity in excess of 50% and the average pore size of more than 300μm,can provide a desirable condition for tissue ingrowth and bone reconstruction [20,26].Witte et al.[27] reported that human cancellous bone has a porosity of about 75%and a pore size of 200-300μm.The increased porosity is beneficia to cell adhesion,proliferation,differentiation and tissue ingrowth,leading to an enhanced bone regeneration effect [28],but would weaken corrosion behavior and mechanical properties [18,19].As mentioned above,it seems a contradiction between porosity and physical-chemical properties.How to obtain suitable Mg scaffolds is still a research focus.
Recently,it has been reported that there were obvious differences in mechanical properties and degradation behavior between 3D-spherical and 3D-irregular-polyhedral interconnected porous Mg scaffolds [18,19].Apart from 3D sphere and 3D polyhedron,3D cube is also a typical and regular pore geometry.If the 3D-cubic templates are arranged in order,the ideal porosity of Mg scaffolds will reach the maximum value of 100% in theory [29].Therefore,the present work investigated the 3D-cubic interconnected porous Mg-based scaffolds for bone repair.Besides,the nontoxic Zn and Ca alloying elements were introduced to alter physical-chemical properties.In addition,the structure-property relationship in Mg-xZn-0.3Ca scaffolds was evaluated through experiments and theoretical analysis.This research would introduce new insights into the relationship between 3D-cubic pore structure and physical-chemical properties,and provide further opportunities to develop 3D-cubic porous Mg-based scaffolds for bone repair.
The cubic NaCl templates (from Nanjing Jiayi Sunway Chemical Co.Ltd.),with a size of 400-600μm,were selected as space holder templates.The Mg-xZn-0.3Ca (x=0,3,6,wt%) alloys were cast with pure Mg (99.95wt%),pure Zn(99.95wt%) and Mg-30Ca (wt%) ingots.Mg-Zn-Ca alloys were considered as representative biodegradable Mg alloys owing to great mechanical property and corrosion resistance[30,31].
The porous Mg-based scaffolds were prepared by negative salt pattern molding.The preparation process is illustrated in Fig.1.Firstly,NaCl templates were put into casting mold(Φ56 mm×260mm).NaCl templates were pre-loaded with a pressure of approximately 0.2MPa,and the pre-loaded pressure can not only increase the porosity of Mg scaffolds but also make cube orientation in order.The casting mold containing NaCl templates was heated to 580 °C,and kept in heat preservation.Besides,the raw materials were fully molten and healed to 740-750 °C and kept heating for 10min under a mixed protective gas of CO2and SF6.Then the molten metals were infiltrate into the casting mold containing NaCl templates based on a negative pressure of 0.1MPa.During the casting process,a mixed gas of CO2and SF6was introduced to retard the oxidation of the molten metals.After solidifi cation,the Mg ingots containing NaCl templates were prepared,which the average size was aboutΦ56mm×100mm.In order to remove NaCl templates,the mixed ingots were ultrasonic-cleaned in 1mol/L NaOH solution to dissolve NaCl templates.Herein,NaOH solution was selected and renewed every 5 h in order to protect Mg scaffolds against corrosion.NaCl templates were removed until the NaCl particles cannot be found in the cross-section of the cast ingot,indicating that porous Mg scaffolds were prepared completely.Then the Mg-based scaffolds were washed in 1vol.%nitric acid alcohol solution for 30s in order to remove the surface layer.Finally,the porous Mg-based scaffolds were dried,and vacuum packaged.
The size distribution of NaCl templates was identifie by a laser particle size analyzer (Mastersizer 3000E).For Mg scaffolds,the pore structure characterizations were observed by an optical microscope (OM),and the internal configuration were re-established by computed tomography (CT,YXLON CT Precision).The pore size distribution in the as-prepared scaffolds was collected by the Image-Pro Plus program based on the color deviation,in which the pore size of less than 50μm was neglected in order to reduce errors.The surface morphologies and relevant elemental analysis were characterized by a scanning electron microscope (SEM,Sirion 200)equipped with an energy dispersive X-ray spectrometer (EDS,Oxford X-Max).The phase composition was analyzed by an X-ray diffractometer (XRD,Bruker D8-Discover) at a scanning rate of 8°/min ranging from 10°to 90°.
Fig.1.Schematic diagram of negative salt pattern molding for Mg-xZn-0.3Ca scaffolds.
The compression performances were evaluated by a uniaxial testing machine (SANS CMT4503).The specimens for compression tests were cut into a dimension ofΦ10 mm×10mm,and the loading direction was along with the pre-loaded pressure direction on NaCl templates.The compression tests were carried out at a compression speed of 1mm/min at room temperature,and repeated three times in each case.
The specimens for corrosion tests were cut into a dimension ofΦ12 mm×1.5mm,and the exposed surface area was about 5.4 cm2.The corrosion tests were composed of hydrogen evolution and mass loss measurements,in which three samples in each group were evaluated to ensure repeatability.The degradation behavior was evaluated in Hank’s solution at 37±0.5 °C [32],in which Hank’s solutions were composed of NaCl (8.0g/L),KCl (0.4g/L),NaHCO3(0.35g/L),MgCl2·6H2O (0.1g/L) MgSO4·7H2O (0.06g/L),CaCl2(0.14g/L),Na2HPO4(0.06g/L),KH2PO4(0.06g/L)and glucose (1g/L)).The ratio of the surface area to Hank’s solution volume was about 1 cm2:50mL.The escaped hydrogen was collected by an inverted buret.Besides,the morphologies and phase structures of Mg-based scaffolds after immersion tests were characterized by SEM,EDS and XRD.In addition,the specimens before and after immersion were weighted to evaluate the weight loss during immersion tests.Prior to weight loss evaluation,the corrosion products were removed when immersed in a boiled solution containing 200g/L CrO3and 10g/L AgNO3.Based on the weight before and after immersion tests,the average degradation rate was calculated based on Eq.(1) [33]:
WhereWbefore(unit:mg) andWafter(unit:mg) are the weight of specimens before and after immersion tests,respectively.Pmis the degradation rate (unit:mm/year),ΔWis weight loss (unit:mg/cm2/d),Ais the total surface area(unit:cm2),tis the immersion time (unit:d),andρis the density of Mg alloys (1.739g/cm3for Mg-0.3Ca,1.901g/cm3for Mg-3Zn-0.3Ca,2.063g/cm3for Mg-6Zn-0.3Ca).
Fig.2 shows the characterizations of NaCl templates for the negative salt pattern molding method.As shown in Fig.2(a),NaCl particles are typical 3D cubes with the edges of 400-600μm.The size distribution of NaCl templates is displayed in Fig.2(b),mainly ranging from 300μm to 800μm (D50=542μm).
Pore structure characterizations of as-prepared porous Mgbased scaffolds are displayed in Fig.3.Corrosion is unavoidable during the removal of NaCl template,but the pores mainly remain cube-like shape as same as NaCl templates,as shown in Fig.3(a,b).3D model of Mg-based scaffolds was reconstructed by CT,and the pore structure characterizations was obtained from CT results,as exhibited in Fig.3(c)and Table 1.The porosity reaches 73.4±2.5%,close to the porosity in human cancellous bone(75%)[27].The CT reconstructed cross-section morphology is displayed in Fig.3(d).Fig.3(e) is the pore size distribution curve in Mg scaffolds,collected from Fig.3(d) by Image-Pro Plus program.In addition,the open-pore structures are composed of main pores(400-500μm) and interconnected pores (50-150μm),which is close to that of human cancellous bone (300-400μm) [27].The porous scaffolds with an average pore size of more than 300μm are able to provide a better physiological condition for cell proliferation and tissue growth [20,26].Herein,the main pores are uniformly distributed while the interconnected pores provide good connectivity in Mg-based scaffolds.The pore size displays a Gaussian-like distribution trend similar to NaCl templates (in Fig.2(b)).However,the results from the image analysis method might be smaller than that from laser particle analyzer.It is because that the image analysis method identifie the cross-section pore size while the laser particle analyzer detects the projector size of 3D-cubic NaCl particles.Based on the characterizations on pore structure,the as-prepared Mg-xZn-0.3Ca scaffolds are well-matched with human cancellous bone in terms of pore structures.
Fig.2.Characterizations of NaCl templates for the negative salt pattern molding:(a) the morphologies of NaCl templates,and (b) the size distribution curves.
Fig.3.Pore structure characterizations of as-prepared porous Mg-based scaffolds:(a) OM,(b) SEM,(c) CT reconstructed 3D model (red regions represent pores),(d) CT reconstructed cross-section morphology,(e) pore size distribution.
Table 1 Pore structure features of as-prepared 3D-cubic porous Mg-based scaffolds.
Fig.4.Summary on porosity of Mg-based scaffolds via typical preparation methods (reproduced from the data in References [18-21,24,34-38,40-43]).
Fig.4 summarizes the porosity of various porous Mgbased scaffolds via typical preparation methods,including powder metallurgy [21,34-38],negative salt pattern molding[18,19,24,39],titanium wire space holder [20,40],fibe deposition hot pressing [41],laser perforation [42],and additive manufacturing [43].According to the as-reported researches,Mg-based scaffolds with higher porosity were realized through negative salt pattern molding.The 3D-cubic porous Mg-based scaffolds exhibit a porosity of 73.4±2.5%,which is superior to the most data on porosity,and very close to human cancellous bone [27].
Herakovich et al.[29] proposed a generalized method of cells (GMC) to evaluate the influenc of pore geometry and porosity on equivalent compression strength of porous materials.The porous materials with 3D cube were reported a wide range of porosity ranging from 0% to 100%.Based on GMC,3D-cubic pores and 3D-spherical pores are discussed for comparison.Assuming that each main pore is located in a cell of 1×1×1,the 3D-cubic porosity is calculated according to the following equation:
Journal of Magnesium and Alloys2021年4期