Wenfeng Bian, Weiyi Shaoand Baoming Wang

(1.Department of Civil Engineering，Harbin Institute of Technology，Weihai 264209，Shandong,China；2. Weihai Guangwei Composities Co.,Ltd.，Weihai 264209，Shandong,China)

Abstract:Carbon Fiber Reinforced Polymer (CFRP) has such characteristics as light weight, high strength and corrosion resistance, so it is suitable for corrosive environment and large-span structures. This study investigated the stability of CFRP slender column, whose slenderness is greater than Euler's critical load. The columns in this study were formed by a two-step process and the fiber direction was along the same direction of column axis. Firstly, we obtained the basic mechanical properties of the material by tensile experiment. Then, we studied the critical force of 10 CFRP columns with different lengths and widths by axial compression test. Finally, by comparing Euler's formula with the modified Euler formula and combining with existing literature and experimental result of this paper, we proposed a modified Perry formula which could well predict the critical force of unidirectional CFRP extruded column and could be used for CFRP extruded column research and engineering design.

Keywords:unidirectional CFRP; slender column; critical force; stability factor; modified Perry formula

1 Introduction

The macroscopic mechanical properties of CFRP are determined by the properties of fiber and resin. CFRP has many advantages such as high specific strength, high specific stiffness, anti-fatigue, vibration reduction, high temperature resistance, and designability, so it has been widely used in many fields such as aerospace.

Qian Peng et al.[1]did axial stress test on three sets of CFRP tubes, analyzed causes of different failure situations and proposed theoretical formulae of four different failure modes. Zhang Liangquan et al.[2-4]used filament winding process to make two sizes of orthogonal symmetric layered CFRP round columns and did compression experiment on them. The result showed that compression failure is a linear elastic process. The main phenomenon is fiber breakage and matrix cracking and the hoop strain is much smaller than the axial strain. Nan Bo et al.[5]used pultruded CFRP tubes in axial compression test to analyze their critical forces and failure form, then compared the results with that of finite element model (considering the Hashin criterion and the initial defect). They focused on the influence of slenderness ration on stability factor and got a quantitative relationship. Xue Xiaomin et al.[6]tested the mechanical properties and stability of glass fiber reinforced polymer (GFRP) and compared test results with Euler formula, Perry formula, and a modified Perry formula proposed in the paper. It is found that Euler formula is not suitable for composite components, but the modified Perry formula can predict better the result. Hou Wei et al.[7]did axial compression tests on 50 GFRP round and L-section columns with different slenderness, analyzed their deformation failure, and proposed a stability factor formula. Experimental result is that GFRP shows linear elasticity before instability. Instability failure is extreme point failure and the stability factor formula calculation is closed to experimental result. Correia et al.[8]discussed the buckling behavior and failure of hybrid fiber-reduced polymer pultruded short columns. The strength and stiffness can be increased by adding carbon fiber into GFRP materials. They used orthotropic plate theory based solution to predict the critical buckling loads and found both numerical and analytical results are close to the experimental data. Results obtained show that with the introduction of CFRP sheets in the flanges of the GFRP profile, the critical load, ultimate load and axial stiffness considerably increase. Sivakumar, Kakogiannis et al.[9-10]applied finite element analysis and axial dynamic compression experiment on pultruded GFRP column. They tested three different loading conditions and two different end failure modes and studied their influence on compressive bearing capacity and failure mode. P Qiao et al.[11]analyzed local buckling of discrete laminated FRP plates, proposed analytical method under different boundary conditions and elastic restraints, and obtained simplified expressions for predictions of plate buckling stress resultants. Explicit expressions for the coefficients of restraint for I- and box-sections are given. It is shown that actual cases lie between simply supported and fully restrained (clamped) conditions. The theoretical predictions show good agreement with experimental data and finite-element eigenvalue analyses for local buckling of FRP columns. P Qiao et al.[12]analyzed local buckling of rectangular FRP plates, proposed a variational formula of the Ritz method which satisfy all the restrained boundary conditions, and the explicit solution of plate local buckling coefficients is obtained. The explicit formulas for local buckling strength of orthotropic plates are simplified to the cases of isotropic plates. The theoretical predictions are in good agreement with experimental results. The present explicit formulation can be applied to determine local buckling capacities of composite plates with elastic restraints along the unloaded edges and can be further used to predict the local buckling strength of FRP shapes. A Lane et al.[13]did an experimental investigation concerning the buckling behavior of pultruded fiber-reinforced plastic (PFRP) columns. Test were performed on wide-flange pultruded members across a range of lengths where local, global, and combined buckling modes were expected. Great care was taken during the experiments to ensure that the applied load was truly concentric, so that any interaction would be due to column imperfections alone. The experimental results will be used in future to prepare guidance for code writers and designers. P Qiao et al.[14]did finite-element analyses for local buckling of FRP wide-flange columns. By considering an interpolation function of the RF buckling, a variational formulation of the Ritz method is used to establish an eigenvalue problem and a flange critical local buckling coefficient is determined. The explicit predictions are in good agreements with experimental data, and can facilitate the local buckling analysis and design of open FRP structural profiles (e.g., I and channel shapes). N K Hassan et al.[15]investigated on the buckling behavior of concentrically loaded thin-walled pultruded fiber reinforced polymer (PFRP) composite columns. Both open- and closed-web columns were evaluated. Finite element (FE) analysis and theoretical predictions are presented and correlated with experimental data. Good agreement between theoretical, analytical, and experimental results was achieved. The paper also presents design guidelines to determine the bending stiffness and the critical buckling load for pultruded composite columns. In addition, a discussion on the axial strength of unidirectional PFRP columns and identification of different modes of failure are presented. L P Kollar et al.[16]did a local buckling analysis of FRP composite open and closed thin-walled section of box-, I-, C-, Z-, and L-members. These simple, explicit formulas contain the width and the bending stiffness of each wall segment. Analysis shows that this method is very practical.

At present, most researches on critical force of composite columns are about GFRP, there are few studies on CFRP columns and evenfewer studies on CFRP pultruded by two-step process. Thus in this paper we studied CFRP slender column pultruded by two-step process and proposed an empirical formula suitable for this kind of materials.

2 Mechanical Properties Experiment of CFRP Material

The critical force of the column is the minimum pressure at which the column maintains a slight bending balance. In stability study of columns, the mechanical properties such as bending elastic modulus and ratio limit of the material are required. Our group has been engaged in research of different FRP for a long time. The properties of some CFRP are listed in Table 1.

Table1Testmodulusofsomecommonepoxy-basedCFRP

MaterialTensile modulus(GPa)Compression modulus(GPa)Flexural modulus(GPa)CCF300142130120T700126120110M40J230220200

Table 1 shows that the tensile modulus, compression modulus, and flexural modulus of the CFRP material pultruded by two-step process are quite the same. Therefore, the mechanical properties of the unidirectional CFRP material were measured by a tensile test. It is considered that the tensile modulus is the same as the compression modulus.

2.1 Test Piece Preparation and Testing

The experimental material is T300 carbon fiber wire and epoxy resin matrix provided by Weihai Guangwei Composite Material Co., Ltd. Its resin content is 33%. The main material properties are shown in Table 2.

Table 2 Material properties

The test piece underwent a two-step pressure forming process: firstly, we dried a single layer of continuous carbon fiber impregnated with resin glue to make it a dry or a slightly sticky prepreg sheet; then, we laid multi-layers and placed them in an autoclave to be molded with heat and pressure according to design requirements. This process can ensure the stable dimensions and excellent performance of the material.

Test piece size design according to GB/T1447-2005 is shown in Fig.1.

Fig.1 Schematic design of the test piece

Total lengthL=250 mm, gauge segment lengthL0=100 mm, distance between the reinforcing platesL2=150 mm, width of the test piece is 20 mm and thickness is 2 mm. Five test pieces were produced, as shown in Fig. 2.

The tensile test was performed on a WDW-100 electronic universal experimental machine and the strain was measured by an extensometer, as shown in Fig.3. Experimental load includes preload and official load according to the regulations of GB/T 1447-2005.

Fig.2 Standard CFRP test pieces

Fig.3 CFRP tensile test

2.2 Analysis of Tensile Test Results

The stress-strain curve measured by experiment is shown in Fig.4.

Fig.4 Stress-strain curve

The curve shows that the stress and strain of CFRP materials manifest obvious linear elasticity and the material failure occurs suddenly (brittle failure). The average of CFRP material elastic modulus measured in experiment is 131.1 GPa and the ratio limitσpis 1 700 MPa.

According to the composite material mixing rate model, the basic parameters of each content in the material are brought into Eq.(1), then the theoretical prediction of the elastic modulus is

E1=Efvf+Emvm

(1)

whereEfandEmare elastic modulus of fiber and matrix;vfandvmare volume content of fiber and matrix.Ef=235 GPa,Em=3 GPa,vf=55%,vm=45%, thenE1=130.6 GPa.

The predicted theoretical values are in good agreement with the experimental data.

3 Critical Force Test of CFRP Slender Column

3.1 Test Overview

The materials used to make columns and tensile test pieces are the same, and two sets of rectangular cross-section columns specimens were produced, whose cross-sectional dimensions are 20 mm×2 mm and 20 mm×1.2 mm, and whose lengths are 364, 309, 254, 199, 144 mm, respectively.

The test was realized on XL3410S multi-functional column stabilizing experimental device. In order to better perform the test, the upper and lower supports of the experimental device were both hinged and fixed, which could be freely combined. For short piece test, the base of the device can be lifted with thread lifting module, as shown in Fig.5.

(a)Hinged (b)Fixed

For each length dimension, three test pieces were prepared to ensure the accuracy of the test results and each test piece was tested three times. The average of nine test values was used as the final value of the critical force measured in experiment. The lengths of columns were also different on the raison of different boundary conditions such as fixed at one end and hinged at the other end, hinged at both ends and fixed at both ends.

3.2 Test Results and Analysis

Two types of curves appeared during the loading test, as shown in Fig.6. Solid line is the curve of the ideal state of the stability test. The load rises to a high level at first, and then drops back toPcr. However, in the experiment, because of inevitable initial curvature, non-uniformality of the material, load eccentricity, etc., when the load was less thanPcr, the column also had a slight bending deformation; when close toPcr, the bending deformation suddenly increased and lost stability, as shown by dotted line in Fig.6. The critical force measured by the test is shown in Tables 3-5.

Fig.6 Curve of CFRP column stability test

3.3 Column Critical Force Calculation

The Euler formula for the stability analysis of slender column is shown as

(2)

The critical slenderness in Euler formula of CFRP used in this paper is 27.6. Compared with the slenderness of columns in Tables 3-5, all CFRP columns studied in this paper are large slenderness slender column and their critical force can be calculated by Euler formula for slender column stability analysis.

Table 3 Experimental critical force of hinge supports at both ends

Table 4 Experimental critical force of supports hinged at one end and fixed at the other end

Table 5 Experimental critical force of fixed supports at both ends

However, due to the anisotropy of the composite material, previous studies have found that there are errors when Euler formula is used to calculate the critical force of the slender column of composite materials, so Zureik[17]proposed a modified Euler formula that considers the shear deformation factors. For a column with any supports, the critical force of the column considering shear deformation can be expressed by the following formula:

(3)

whereGis the shear modulus of the material; the material in this paper is 4.7 GPa;βis the cross-section shear shape coefficient, for rectangular cross-section is 1.2.

However, the research results of Scott[18]show that the shear effect of composite columns has no obvious influence on stability, generally less than 5%. At present, the calculation method for the critical force of the composite column is not yet perfect and there is still no common calculation method. At the same time, the failure mode of the composite material is brittle failure, so the instability failure of the elastic phase should be mainly considered. Thus, this paper compares the experimental results by Euler's formula and that by the modified Euler's formula which considers the shear deformation correction. The results of the analysis are shown in Fig.7.

Fig.7ExperimentalandtheoreticalcriticalforceofCFRPcolumns

It can be seen from the curves that the average error between the predicted Euler formula, the modified Euler formula, and the experimental result is not large, which is about 10%, but the comparison results show that partial column experimental critical forces are higher than the predicted values of Eqs.(2) and (3), and the critical forces of the other part of columns are lower than the predicted value of the two Euler formulas, which is unfavorable for the design. At the same time, although Euler's formula considering shear deformation improves prediction accuracy, it is very limited and only increases about 1%.

In practice, component with axial compression cannot avoid initial bending during manufacture, and initial eccentricity may occur during loading. These geometric defects will cause bending moments, thereby reducing the critical force. Based on this, this paper firstly proposed to fit the equivalent relative initial bendingε0, and then used the modified Perry formula[19]to calculate the critical force of the column, as shown in

(4)

Referring to the technical specification of cold-formed thin-walled steel structures in China[20], the expression of initial relative eccentricity is taken as

(5)

Combining the literature[18]with the experimental results, we geta=0.42,b=0.06. Substituting these values into Eq.(4), we have

(6)

Considering the safety of actual structure, a reduction factor of 0.85 is taken, so the modified Perry formula is given by Eq.(7):

σ≤φcφσp

(7)

The experimental results and the modified Perry formula are plotted in Fig. 8.

Fig.8ComparisonofpredictedresultsbymodifiedPerryformulawithexperimentalresults

It can be seen from the curve that the modified Perry formula is close to the experimental results, and the prediction result is lower than the experimental results, which is conducive to the actual production design.This formula is suitable for unidirectional slender rectangular CFRP columns.

4 Conclusions

1) In tensile test, the CFRP columns showed a significant linear elasticity, and the failure occurred abruptly, which is brittle failure.

2)According to the axial compression test comparison of unidirectional CFRP columns with different slenderness, there are errors in critical forces between the experiment and Euler formula. The prediction of Euler formula is inaccurate. Considering shear deformation, the prediction accuracy could be improved, but influence is little.

3) By studying the experimental regularity and the experimental results, the modified Perry formula is proposed to improve the calculation precision of the critical force of unidirectional CFRP column. The formula can be used in practical engineering design and is suitable for unidirectional slender rectangular CFRP column. The formula ensures the accuracy and the calculation result is lower than the experimental value, which is conducive to design safety.