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        Product Highlights

        2017-05-02 08:30:16
        China Textile 2017年4期

        Guangshan white Shark Card Clothing Co., Ltd. was founded in 1962, which is the largest manufacturing base for metallic card clothing in china. As the HIGHTECH Enterprise, it has passed the approval of ISO9000 with self-support right for imports and exports.

        In the upcoming exhibition, the company will heavily introduce card clothing of “Jintran” surface strengthening treatment, which has the advantages of super durability, protecting fiber, reducing cotton knot, strong corrosion resistance, as well as no running-in period and so on.

        Super durability. It adopts nanoscale wear-resisting material to increase surface strengthening treatment through special technique, to form 0.003-0.005mm protective layer on the surface of the cloth. Experimental testing data shows that tooth hardness of cloth could increase to 1100-1300HV from 860HV, and the durability has been improved a lot. Meanwhile, the surface of cloth is smooth, with roughness Ra reaching to 0.15 μm, friction coefficient μ <0.20, as well as service life reaching more than twice of European clothing. Processing volume of cotton fiber could reach 1800 - 2000 tons.

        Protecting fiber. Through the process of bevel gear, the clothing has circular-arc edge, conical tooth tip, rounded and sooth body. Under a magnifying glass of Keans 200 times, the tooth tip is like 6μm drop, which can relax the impact on fiber and reduce the cutting injury to fiber, with short fiber rate down 0.5 - 1 percentage point (equal to save raw material 5 - 10 kg/ton).

        Reducing cotton knot. Compared with the ordinary clothing, this card clothing has better performance with less tooth top area, sharp tooth tip, as well as improved puncture carding function, with removal rate of cotton knot up 90%.

        Strong corrosion resistance. It has excellent corrosion resistance with the combination between new anti-corrosion technology and special process. The multiple corrosion tests of salt mist, moist heat and acid show that the corrosion form of card clothing is not obvious, which can be naked in normal environment without any protective measures.

        No running-in period. In the production process, it adopts special technology of cone gear, wear resistance and corrosion resistance, without treatment in the late process. There is no running-in period in the service.

        Yantai S&S Science and Technology Application Engineering Co., Ltd. will exhibit SAT airjet towel loom in the exhibition. It has some features as follows.

        Energy conservation & High speed & High efficiency

        It adopts towel reed-moving looping system, which can adjust loop height with the scope of 0-14 mm, and can weave long & short loop and wave loop. Every weft can be different in loop height, and can easily set loop cycle period. Looping height can realize infinitely variable adjustment to weave top grade towel.

        Stability and Reliability

        One piece of whole wallboard is applied with good anti-vibration and reliability to ensure hyper-speed, broad width and less noise of the loom. Both stability and reliability of the weft insertion system are enhanced due to space narrowing down between auxiliary nozzles. With newly designed strong and tenacious framework, well balanced beating-up is realized through offcenter rockshaft upon little inertia moment. 20% reduction of earthshock is obtained due to the control of vibration (as compared with imports looms).

        Energy-saving & Cost-reduction

        The independently adjustable terminal auxiliary nozzle controlled by pressure enhances performance of weft insertion and reduce consumption of compressed air. Stable performance of weft insertion benefits from one air valve to work with two auxiliary nozzles, which contributes to less energy consumption by closing needless nozzles.

        Intelligent & Humanization

        It adopts new-type display screen, the Internet, communication technology and remote control, so as to realize the high intelligence of the whole machine, which provides superior operability to achieve high efficient weaving production.

        Main nozzles,auxiliary nozzles and profiled reed work together for weft insertion. High-frequency electromagnetic valve is given the order to open or close by CPU to conduct the jet timing control for nozzles. Standard-type auxiliary main nozzles are applied to interlock with the main nozzles. The weft will be accelerated under less air pressure to avoid any damage to it, which enables a stable operation with little broken picks, even for broad width weaving at high speed.

        Auxiliary air bag, namely the breast beam, which is near to auxiliary nozzles, provides a shorter way in air supply to minimize frictional drag. The design is more adaptive to highspeed loom and also reduces 10% air consumption.

        Electronic weft cut off device. There is an electronic weft cut off device (running together with reed seat) in airjet towel loom, which can better control weft cut off angle and prevent defective selvage.

        Electronic Take-up. Weft density setting can be done only by input through the multifunctional operation panel (no need to change gears), and the wide range of weft density is capable of handling more variety of textiles and the weft density is also changeable in a single weaving process.

        Electronic Let-off. Tension sensors are used to detect any warp tension change, and warp let-off volume can be altered as per the rotary speed of the servomotor through a computer so as to adjust the warp tension. In addition, because of its simple mechanical structure with strong sensibility, it fits for any high speed and decorative-design fabrics.

        During the upcoming Indo Intertex 2017, CHTC Fongs Industries Co., Ltd. is to display the following exhibits.

        FONGS DYECOWIN

        High Temperature Dyeing Machine

        APPLICATION: Most knitted and woven synthetic fabrics in polyester, nylon and their blends with or without spandex.

        DYECOWIN is the revolutionary high temperature dyeing machine setting new standards for the industry. It is integrated with the cutting-edge patented technologies to cut down the liquor ratio and to enhance the productivity of the dyeing processes.

        Reduce Production Cost: DYECOWIN is a major breakthrough in the long tube machine operating with a much lower running liquor ratio as low as 1 : 5. The patented fluid distributor at the rear of the machine can effectively adjust the distribution of dyeing liquor according to different fabric types, ensuring an organized fabric stacking pattern.

        Optimize the Dyeing Quality: The winchless design can overcome the tangling problem on the conventional dyeing machines. The fabric surface defects such as scratch marks and light spots caused by unsynchronized motion between nozzle and winch can so be avoided. The patented “CONJET” nozzle technology can ensure high quality of finished products by enabling automatic and precise adjustments of flow volume and nozzle pressure.

        Enhance Productivity and Efficiency: The rectangular fabric transportation pipe allows fabric to have free relaxation and run smoothly along the channel, thus reducing crease marks effectively. This design also favors open width dyeing so as to simplify the production process. The patented stainless steel storage chamber is capable of increasing the loading capacity, combining with the use of “CONJET” nozzle, sensitive fabric can be run smoothly without scratching and snapping. The surface quality of fabric is assured with minimized cycle time.

        FC30EX Program Controller

        Our latest generation program controller – FC30EX can integrate with our Viewtex and THEN-TDS central computer system, providing a comprehensive control management.

        FONGS TEC PLUS SERIES

        High Temperature Piece Dyeing Machine

        TEC PLUS Series High Temperature Dyeing Machine, with its premium quality and focus on “Lower Cost, Higher Quality and More Eco-friendly”, injects infinite vitality to the textile industry. It is suitable for different dyeing processes with various types of natural, synthetic and blended fibers, aiming to provide complete solutions: “Efficiency, Energy Saving, Environmental Friendly”.

        Enhance Productivity

        Increase the size of service door on kier head, convenient for fabric loading, making the operation more smoothly to enhance productivity; also ease to maintain.

        Optimize Unloading Quality

        Working platform with fence, provided a better and safe space to operate. Besides, the loading roller operating with the fabric loop design on the side of the fence also improves the performance of fabric unloading.

        Reduce Production time

        New service door position to optimize the fabric unloading angle, together with the working platform reduces the production time.

        FC30 COLOR MULTI-FUNCTION CONTROLLER:

        The new generation of FC30EX program controller provides the most cost-effective control. FC30EX can also integrate with our VIEWTEX and THEN-TDS central computer system, providing comprehensive control management.

        THEN AIRFLOW SYNERGY 8 SUPER

        Aerodynamic High Temperature Dyeing Machine

        Model No.: SYN 8 600 SUPER

        APPLICATION: wide range of fabrication including knitted and woven cotton and cotton blended and synthetic fabric

        SYN 8 600 SUPER – The most advanced aerodynamic high temperature dyeing machine. It has individual blower per tube. The pressure loss due to re- sistance can be much minimized by eliminating manifolds. Thus the efficiency is improved and there is significant reduction in energy usage. The individual control on separate tubes ensures sustained operation in case of tangling or any emergencies. Better flexibility, quality and ergonomics for dyeing can be obtained. SYN-8 SUPER equipped with Integrated Intelligent Rinsing (IIR), Fuzzy Logic Temperature Control Technology and FC30EX Program Controller providing comprehensive control management. The input of labor is reduced while the productivity can much be enhanced.

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